WELCOME to the fabulous world of fashion at Global Designs. The name has just risen on the horizon but we still have a lot to offer in this competitive world of trends & to mark this we have set our objectives:
- Trust
- Quality
- Design
- Speed & Complete Customer Satisfaction
Design Global is an integrated and professionally managed garment export enterprise known for its commitment to quality and good values. Its meteoric rise has made it a reputed name in the fiercely competitive international fashion business.
It has come up with a garment manufacturing unit with state of art machinery and world class facilities in Noida, India. We have in-house cutting, stitching, embroidery, finishing facilities.
PRODUCTION FACILITY( in detail )
- Fabric / Accessory store.
- Cutting department.
- Production capacity (1.3 lakhs pieces/ month ).
- QA department.
- Washing department.
- Finishing department.
- Packing department.
INTRODUCTION
A fine team of professional’s took up this task and established a Garment Manufacturing & Exporting unit, which has all the modern and state of the art machines - for both stitching and finishing, which can handle very efficiently all garments with any degree of sophistication & details. Right from women’s wear (Hi-fashion skirts, tops, blouses tunics, vest)& men’s smart shirts & trousers along with kids wear we can provide the best in terms of quality , service & satisfaction
Additional Information as to how we go about maintaining our objectives
In the air cooled sample section we have experienced Pattern maker and his team of selective garment makers who can make high quality fashion garments individually. The grading of patterns is done as per specs based on the size pattern given initially & a sample is made for approval. Size set and P.P. samples are made incorporating the comments & changes required of the approval sample. Reference samples are made & kept for follow up in production lines. The shop floor is given a sample as per allotment and approval given from the sample department for bulk.
Fabric Checking
To maintain the quality standard we conduct 100% Greige Fabric checking to ensure that every single meter of fabric has met the desired specification before it moves into shop floor. The fabrics are also, checked at random by the Q.C.’s while laying. The patterns are checked with Cutting In-charge before the marker is drawn. The marker length is checked with the Original sample and all parts of the garment are duly placed and marked. After the cutting, the parts are checked with the patterns for accuracy - before sorting & issuing to the production lines.
In-line Inspection
The Q.C.’s(from the quality control / assurance department) conduct in-line sub-contract inspections, other than the in line Q.C.’s, They check on use and placement of trims (thread, labels etc.). The finished garments are checked as per before wash specs also.
Quality Control / Checking
There is a separate quality control department comprising of qualified quality controller’s, who conduct inspections in cutting, sewing and finishing department. Although all the process goes through the vigil eyes of skilled quality personnel still the completed garment put through several visual checks and is finally given the go ahead by the quality assurance department. The merchandise then is offered for buyer’s inspection. This is the confidence offered by Global Designs
Independent reporting Qa team - reporting directly to top management , helps us keep a close watch on our product.
Quantity
It is often difficult to match the right balance between quality and quantity. But at g & k quality comes first and foremost. Over the years it has enhanced its production capacity and is fully equipped to take care of volumes.
Ironing Department
We have ironing unit with seventeen Steam Pressing Tables.
Maintenance
The factory is cleaned in periodical intervals through out the day with detergents making the factory hyegenic and clean Every Sunday it is cleaned
to avoid dust, cobwebs etc. The machines are serviced once a month. The oil levels of the machines are checked every fortnight. The motors are vacuumed every week. The machine heads are set and timings adjusted on the hook set & the needles.
Stores
The fabric received is checked physically for any discrepancies / defects and stacked as per dye lots and colors. The fabric is cut by ¼ yard and shade band is made & washed - to sort out the shade variations before issuing fabric to the cutting dept. Fabric yardages are sent for shrinkage testing and a book is maintained for follow up while grading. On receipt of work order, fabric cards are made as per the requirement and the approximate consumption is worked out and a statement is made for assessment. Any shortages and excess is calculated and informed to the merchandising department which is to ensure that the right information is passed on to the customers & approvals can be taken to avoid undue delay’s at a later stage.
The same system is applied for trims and other accessories. Approval cards are sent to the buying office in triplicate - for approval of the same.
Administration
The administration department is computerized with data’s of orders, profiles, inventory, indents and other packages. In near future we intend to computerize the personnel department with Bar-code Time Management system.
Power Supply
- To ensure un-interrupted power supply electric power generation equipment has been installed besides same amount of sanctioned & installed
- Electrical load
Employee Facilities
Global Design shares social concern for its employees and the work culture allows them to freely interact with management and supervisors.
It also contributes in provident funds of workers.
- Employees state insurance fund.
- Pays bonus to workers.
- Leave encashment to workers.
- Provides gratuity as per rules.
- Wages & benefits as per local laws.
- Hours of work as per local laws.
- Various committees for grievance handling.
- Strictly not allow any child labour / forced labour / discrimination / abuse of any labour.
- Factory has one full time registered medical practitioner along with trained first-aid personnel with first-aid kits in all departments. ( We have medical room for emergency & general treatment )
- Proper personal protective equipment in individual department is being used to ensure full safety to our employees.
- Different committees (works / health & safety / sexual harassment / grievance / canteen has been formed with full participation of workers to ensure smooth functioning of factory.
List of Machineries
1. |
Single needle Lock Stitch Machine |
110 Nos |
2. |
Chain Stitch overedging Machine |
01 No |
3. |
Feed of the Arm Machine |
01 No |
4. |
Electronic Lock Stitch Button Hole Machine |
01 No |
5. |
Electronic Lock Stitch Button Sewer |
01 No |
6. |
Electronic Lock Stitch Bartacker |
01 No |
7. |
Safety Stitch Machine |
01 No |
8. |
Single needle Lock Stitch machine with Trimmer |
01 No |
9 |
Double Needle chain Stitch machine |
01 No |
10. |
5 Thread Overlock machine |
08 Nos |
11. |
4 Thread Overlock machine |
04 Nos |
12. |
Manual Embroidery Machines |
10 Nos |
13. |
Kannegeiser Fusing machine |
01 No |
14. |
Cintex Needle detector |
01 No |
15. |
Mini Spotting with compressor |
05 Nos |
16. |
Vacuum Steam press Table |
17 Nos |
17. |
Boiler 50 kg capacity |
02 Nos |
| 18. |
Shirt Folding machine |
02 Nos |
| 19. |
Stain removing machine |
01 No |
| 20. |
Tumbler drier |
01 No |
| 21. |
100 KVA, silent Genset |
01 No |
|