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Laboratory Finishing Machines

HORIZONTAL PADDING MANGLE

  • No separate trough for padding liquor.
  • The space formed between 2 bowls, when under pneumatic pressure acts as a trough.
  • Minimum quantity of liquor required for padding a sample.
  • Simple operations. Maximum working width is 300 mm.
  • Minimum time is required for padding sample.
  • No time lag between dip & nip as the sample gets squeezed immediately after passing through padding liquor.
  • No exposure to atmospheric conditions after padding and before getting squeezed.
  • Substantial saving in liquor consumption thus saving on consumption of soft water, dyes, auxiliaries & chemicals. Hence very economical model.
  • A trough is provided below the bowls to collect liquor after padding.

 

LABORATORY PADDING MANGLE (VERTICAL)

  • Versatile machine, can be used for dyeing, printing and finishing trials.
  • Working width: 450 mm.
  • Automation through Microprocessor Controller.
  • For even pressure throughout, pneumatic loading of the bowl.
  • Small unheated trough provided for padding a small size samples.
  • Nip padding trough and doctor blades available as standard accessories.
  • Compensator for use in conjunction with Drying Curing and Setting Chamber available as option.
  • 3 bowl padding mangle with central bowl of ebonite or stainless steel can also be offered.

 

UNIVERSAL PADDING MANGLE

  • Universal Padding Mangle is a combined model of vertical as well as Horizontal.
  • Versatile machine, can be used for dyeing, printing and finishing trials.
  • Universal Padding Mangle will help to dyer get a result in vertical also horizontal (without dead weight) on single machine.
  • Universal Padding Mangle will help to reduce the cost and space on modern laboratory.
  • Pneumaic loading arrangement ensures uniform pressure throughout the bowl.
  • Universal Padding Mangle simulates condition and production machine. Hence trial conducted on this machine can assist in setting up parameters of production machine.
  • Working width 45 mm.

 

LABORATORY STEAMER 

  • Laboratory Steamer for fixation of prints under high temperature high pressure conditions.
  • Ideal for saturated steaming upto temperature of 130°C.
  • Samples are hooked on star frame and placed in an inner chamber.
  • Maximum sample size: 200 mm x 2 meters.
  • Electrical heating for steam generation.
  • Nozzle provided for external steam supply.
  • Facility for steam superheating at atmospheric pressure available.

 

HIGH TEMPERATURE STEAMER: HT-U

  • High Temperature Steamer is a versatile machine useful for applications like saturated steaming, high temperature steaming, flash ageing and thermosoling at atmospheric pressure.
  • Maximum sample size: 45 cm. x 30 cm.
  • Automatic pin frame transfer with pre selectable dwell time.
  • Electrical heating for steam generation provided.
  • Steam super heating upto 250°C possible.
  • For uniform distribution of steam or dry heat in the machine, blower is provided.
  • Nozzle provided for external steam supply.

 

DRYING, CURING & SETTING CHAMBER (STENTER)

  • For drying, curing and thermofixation of samples.
  • Working width: 450 mm., 600 mm.
  • Speed control for variable dwell time of 30 seconds to 5 minutes.
  • Electrical heating for temperature upto 250°C.
  • Heating zone length: 1700 mm.
  • Adjustable air flow to avoid migration.
  • Can be used either for small sizes of samples or for continuous fabric length.
  • Can be synchronised with Laboratory Vertical Padding Mangle for continuous padding, drying and curing / setting process

 

 
Weaving Preparatory Machines

MULTI-CYLINDER HIGH SPEED SIZING MACHINE 

  • Total solution for sizing & warping system with AC / Dcdrives with PLC control.
  • Designed to produce high quality size beam at reduced cost to achieve highest weaving efficiency.
  • Designed to suite the modern concept of shuttle less weaving by means of innovative & igenuious technology.
  • Automatic size cooking stations with auto dosing.
  • Beam Iet-off device.
  • Comprehensive computer controlled process controller, RB QC Master for accurate process control.
  • Customised solutions for industrial yarn.

 

HIGH SPEED ELECTRONIC SPINDLE DRIVEN WARPING MACHINE

  • Vibration free, working at higher Beaming speeds even while working wider Beams.
  • Speed steplessly adjustable upto 1200 m/min.
  • Suitable for warper beam diameter of 800 to 1250 mm.
  • Custom built to suit various working widths.
  • Pneumatic / Hydraulic Press Roll mechanism.
  • Syncronised chucking.

 

CREELS

  • H-Creels with centralised tension control.
  • V-Creels with centralised tension control.
  • Infrared non contact auto sensor with Yarn nipping device

 

 
High Temperature - High Pressure Beaker Dyeing Machine

HIGH TEMP. HIGH PRESSURE BEAKER DYEING MACHINE
MODEL: HTHP-LL

  • Very compact table top model, elegant in looks.
  • Easy in operations, sophisticated in technology.
  • Ideally suited for dyeings upto temperature of 140°C., can also be used for dyeings under atmospheric conditions.
  • Easy insertion and removal of beakers.
  • Easy closing and opening of beakers.
  • M:L ratio of 1:6 possible.
  • Automation through Microprocessor Programmer DC4 F/R.
  • Suitable for all types of fabrics and dyes.
  • Beakers available in 75 m1., L00 mI., 150 m1. & 200 ml. sizes.
  • Heating medium is glycerine.

 

HIGH TEMP. HIGH PRESSURE BEAKER DYEING MACHINE
MODEL: HTHP-GN

  • Very compact table top model, elegant in look.
  • Suited for dyeing samples up to140°C.
  • Suited for dyeing samples up to 95°C. (Atmospheric).
  • Principle of moving both material and liquor continuously is used.
  • Beaker sizes available:
    • In ‘S’ Series : 75 ml., 100 ml., 150 ml., 200 ml. & 300 ml.
    • In ‘N’ Series : 100 ml., 150 ml., 200 ml. & 250 ml.
  • Length of the beaker in ‘S’ Series: 140 mm.
  • Length of the beaker in ‘N’ Series: 200 mm.
  • Number of beakers (Depending on Volume & Length): 12, 14, 16, 18, 20.
  • Automation through Microprocessor Programmer DC4 F/R.
  • Heating medium is Water / Glycerine.
  • M:L Ratio: 1:12.
    • Easy opening & closing of beaker lid.
    • Auto cooling.

 

 
Laboratory Continuos Dyeing Range

LABORATORY PAD - STEAM WITH WASHING RANGE
Laboratory Pad-Steam with Washing Range is specially developed for lab scale continuous PadSteam and Washing process in A single pass for application of vat, reactive and other dyestuff on cellulosic fabric by pad-dry-pad-steam-washing process.

Process:
Pad Colour DIP-NIP (Vertical Padding Mangle) Pre-dryer (Infra Heating) - Chemical DIP - Squeezing - Steaming (Atmospheric pressure at 102°C.) - Cold Wash - Hot Wash - Cold Wash - Soaping - Hot Wash - Cold Wash.

 

LABORATORY CONTINUOUS DYEING RANGE
Laboratory Pad-Steam or Pad-Thermofix with Washing Range is specially developed for lab scale continuous Pad-Steam or Pad-Thermofix and Washing process in a single pass for application of vat, reactive, disperse and other dyestuff on cellulosic / polyester fabric by Pad-Dry-Pad-Steam or Pad-Thermofix washing process.

 

 
Yarn Steaming Machine

MODELS 5 kg. to 1000 kg.  

  • Ideal production machine for spinners to achieve twist setting, yarn conditioning, bulking and top to tow conversion of acrylic yarn.
  • Stabilises moisture content in the yarn.
  • Yarn is subjected to vacuum and pressure to the required levels in a sealed autoclave.
  • Improves efficiency in weaving winding and dyeing due to conditioning of yarn.
  • Vacuum upto 65 cm. of mercury. special pumps can be offered to achieve higher level of vacuum.
  • Temperature range upto 130°C.
  • Maximum pressure upto 4kg./cm2
  • Yarn carrier: Creel type or aluminium bins as per requirements.
  • Fully computerised control system with necessary logical Interlock and alarms.

 

 

 
High Temperature High Pressure Dyeing Machine

HIGH TEMP. HIGH PRESSURE BEAKER DYEING MACHINE
MODEL: HTHP-GL 

  • Very compact table top model, elegant in look.
  • Suited for dyeing samples up to 140°C.
  • Suited for dyeing samples up to 95°C. (Atmospheric).
  • Principle of moving both material and liquor continuously is used.
  • Beaker sizes available:
  • In 'S' Series: 75 ml., 100 ml., 150 ml., 200 ml., 300 ml. & 500 ml.
  • In 'N' Series: 100 ml., 150 ml., 200 ml., 250 ml., 500 ml., 1000 ml.
    & 1200 ml.
  • Length of the beaker in 'S' Series: 140 mm.
  • Length of the beaker in 'N' Series: 200 mm.
  • Number of beakers (Depending on Volume & Length): 10, 12, 14, 16, 18, 20, 24, 28, 32, 36 & 40.
  • Automation through Microprocessor Programmer DC4 F/R.
  • Heating medium is Water / Glycerine.
  • M:L Ratio:1:12.
  • Easy opening & closing of beaker lid.
  • Auto cooling.
 
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