Warping and beaming is driven by a.c. frequency converter so that constant yarn speed and tension is gained even at high speed.
The special machinery-electricity-liquid-gas integrated oil pressure equipment can create oil pressure and drive the clamping breaker to realize the controlling of warp break, the proportioning valve contro the damping mode of the outer steel node and realize the automatic control of the beam tension.
Warp servo transmission uses the ball bearing lead screw structure and has the characteristic of rapid response, high precision. Bar position setting and initial, potential adjustment will complete automatically once button pressing.
The forward and backward movement of warping table is controlled by AC digital servo controller and transmission of ball screw rod. The system is also equipped with press roller and several kinds of sensors.
The warping table will be backed for the same distance in the warping procedure.
Serve motor will measure the thickness of warp thread for several times through the transmission of the ball bearing lead screw and realize the automatic measurement of the warping displacement. The application of press roller to keep the flatness of the thread.
The steel drum with fixed cone is precisely checked on inertial balance.
Mechatronics and automation is realized with a bus, PLCS, digital A.C. servo controllers, microcomputers with TTS (touching sensor screen) and one long-distance monitor.
The warping frame is moved on the rail, but the lease reed and creel is fixed, so that the position of warp stripe is unchanged and the side yarn tension is also constant.
Frequency conversion motor and high precision helical gear decelerator assure the constant tension and stable transmission in the process of rebeaming.
The whole sealing roller shutter equipment assure the safty and reliability during rebeaming.
To suit user's need, several types of creels, different spindle space and number is offered.
Several types of tension devices and stop motions are provided.
Static eliminator is provided in the warping table. And oiling equipment in the beaming part.
Warping and beaming is driven by A.C frequency converter so that constant yarn speed and tension is gained even at high speed.
The special machinery-electricity-gas integrated oil pressure equipment can create oil pressure and drive the clamping breaker to realize the controlling of warp break. The proportioning valve contro the damping mode of the outer steel node and realize the automatic control of the beam tension.
Warp servo transmission uses the ball bearing lead screw structure and has the characteristic of rapid response, high precision. Bar position setting and initial, potential adjustment will complete automatically once button pressing.
The forward and backward movement of warping table is controlled by AC digital servo controller and transmission of ball screw rod. The system is also equipped with press roller and several kinds of sensors.
The warping table will be backed for the same distance in the warping procedure.
Serve motor will measure the thickness of warp thread for several times through the transmission of the ball bearing lead screw and realize the automatic measurement of the warping displacement. The application of press roller to keep the flatness of the thread.
The steel drum with fixed cone is precisely checked on inertial balance.
Mechatronics and automation is realized with a bus PLCs digital A.C. servo controllers microcomputers with TTS (touching sensor screen) and one long-distance monitor.
The warping frame is moved on the rail, but the lease reed and creel is fixed so that the position of warp stripe is unchanged and the side yarn tension is also constant.
The movable beaming part can match one or more warping machine. The electrical source and air supply are connected by the inserter, simple and reliable.
Various types of bobbin creel are provided, and according to the customer's request, spindle number and space are optional.
Several types of tension devices and stop motions are provided.
Static eliminator is provided in the warping table and oiling equipment in the beaming part.
SHGA215C High Speed Warping Machine -
Product Specification:
1. Work width 2300(mm)(Basic model)
2. Beam flange diameter ≤ 800(mm)(Basic model)
3. Warping speed 0--600(m/min)
4. Beaming speed 0--100(m/min)
5. Deviation of linear speed ±2%
6. Braking distance ≤ 2(m) (300m/min)
7. Beaming tension ≤ 6000(N)
8. Beaming speed ≤ 100m/min)
9. Drum diameter 1026(mm)
10. Cone Length 1010(mm)
11. Cone angle 9°
12. Stripe traverse speed 0.001 - 9.999 (mm/r)(stepless)
13. Deviation of stripe traverse ±0.02(mm)
14. Positioning of cone starting point automatic
15. Strip location automatic
16. Stripe width 0.1--999.9(mm)
17. Warping motor power 7.5(kw)
18. Beaming motor power 15 (kw) Strip traverse motor 1.5 (kw)
19. Warping and beaming frame weight 4500(Kg) Creel weight 2500(Kg)
Technical Features:
The traverse of warping operation panel is accurately controlled by servo motor. The starting point setting and stripe setting can be achieved automatically once by pressing the button.
The forward and back movement of warping operation panel is accurately controlled by a step motor, so that the distance between space reed and yarn on drum is conslant and the distance is optional.
To keep the yarn on the drum can gain constant speed when winding and unreeling, the new technology, AC frequency converter speed adjustment device, which controlled by computer to realize the stepless monitor, is put into practice.
The machine is braked by an electro-mechanical-hydropneumatic device during warping. The beaming tension control adopted external steel strip damping, which eliminates the noise and uneven tension problems occurred in the traditional clamping type damping. The optional automatic power control system can be equipped according to the requirements.
By means of microcomputer and PLC, the count of total length, cut length, strip and broken and memory, stop motion, warp stopmotion and broken-end memory function operate reliably.
The man-machine interface is a large screen TSS(touching sensor screen),which offers a clear picture, stores much information and operates easily.
The movement of the frame on the rail is controlled by servo motor, with the cross reed and bobbin creel fixed. So the stripes keep in linear shape and yarn tension is constant during the process.
The joint of the steel drum (cone angle 1:6.3) and the high precision servo motor is almost perfect enough to suit any type of warping.
Two types of beaming part are available.
The first one, with the whole part movable, can match different types of warping part, waxing oiling device or press roller can be added.
The second one, fixed type, is simple structure and easy operation. According to the customer's request, different bobbin creel, spindle number and spindle spales can be made.
Single-post type tension device, two-post type tension device and three-post type tension device are available.
Warp stop motion and static eliminator is optional.
GA125 High Speed Direct Warping Machine -
Product Specification:
1. Width: 1800mm (according to requirements)
2. Diameter of the yarn beam disc: ≤ 800m
(accordance with the requirements)
3. Warping velocity: 100-1000 m/min
4. Unloading and loading means of
yarn beam: Pneumatic pressure type
5. The supporting means of the pressure
roller 150 leaning lathe (sliding type)
6. Backrolling length 2400mm
7. Braking distance ≤3m(500m/min)
8. Error of the warp yarn length ≤0.2%
9. Bobbin creel: Rectangular, V shape, fixed type or rotary type
10. Creel ingot distances and the number of ingots 250X250mm，560(basic type)
11. Power rate of the main engine 11Kw, 4 poles
12. Weight of the principal unit4800Kg
13. Weight of the yearn stand 3000Kg
Technical Features:
The product is designed deliberately in accordance with the JIS specifications and manufactured in a precious way.
The beam drives directly, the stepless setting of the yarn speed is realized by the frequency conversion timing motor, and the speed is constant.
The machine is equipped with the press rollers, with the pressure addable by the leaning linear track, achieving the stable and constant pressure. The high precision proportional pressure reduction valves form a closed pressure control ring and help realize the constant yearn-beam winding density. (Patent Technology)
The machine can be operated on the computer controlled human-machine interface touch screen, convenient to operate, and with visible and vivid display.
The machine is equipped with pneumatic loading & unloading beam, which can be operated manually or automatically. In addition, the machine is equipped with the touch screen display, convenient to operate, safe and reliable.
To avoid the falling off of the beam in case of sudden power cut or gas stoppage, the safty devices, which can lock the poking fork of the beam when the above cases happen, are equipped with the machine.
ln order to have steady stoppage, both sides of the beam are equipped with brake device.
The design of having the beam and guide roller connect together can help have higher accuracy of the length measurement.
When pressure is added to the pressing roll, it can rebound quickly, thus in avoidance of the fraction between the press roller and the surface of the beam. (Patent Technology)
GA124H High Speed Direct Warping Machine -
Product Specification:
1. Breadth 1800mm
(According to customers' requirements)
2. Diameter of warp beam disc: 800mm
(According to customers' requirements)
3. Warping speed 100--1000m/min
4. Braking distance ≤3m(500m/min)
5. Horizontal moving range of reed:
Adjustable
6. Length error of warp yarn ≤0.2%
7. Operating display unit :
0.4 inch touching screen
8. Bobbin cradle types:
Rectangular (V) fixed type or revolving type Spindle pitch and spindle quantities of bobbin 250x250mm, 560 spindles (Basic model) Other can be customized according to customer ' s requirements
9. Power of main motor 11KW\15KW
10. Weight of main unit 4000Kg
11. Weight of bobbin cradle 2500Kg
Technical Features:
The beam drives directly, the stepless setting of the yarn speed is realized by the frequency conversion timing motor, and the speed is constant.
With the help of incline rail linear pressure equipment, the pressure is steady and constant, so is the density of the beam winding.
The design of having the beam and guide roller connect together can help have higher accuracy of the length measurement.
The reciprocating movement of adjustable reed will be synchronized with revolving of warp beam thus the adjustment is convenient and reliable and the winding yarns will be more uniform and flat.
The gas-liquid conversion clamp brake makes better braking effects for warp beams and rollers. The guide roller adopts electromagnetic brake system.
The interim blowing mechanism can keep clean of reed teeth and the interim time can be freely set.
The operation on pneumatic up & down roller and the loosening & clamping of warp beam can all be indicated by the touching screen, the operation is very convenient, safty and reliable.
To avoid the falling off of the beam in case of sudden power cut or gas stoppage, the safty devices, which can lock the poking fork of the beam when the above cases happer, are provided in the machine.
The composite safty device integrating infrared ray and safty bar can make operation be safer.
The interface of computer-aided touching screen can make operation be convenient and display be clear and visual.
Types of bobbin creel, spindle space and number are optional.
Various tensions, stop motions and static eliminating devius are provided.
GA124S Slack Beam Warping Machine -
Product Specification:
1. Breadth: 1800mm
(Others according to customers’ requirements)
2. Diameter of warp beam disc: 800mm
3. Warping speed: 100-1000m/min
4. Braking distance≤3m(500m/min)
5. Horizontal moving rate of reed: Adjustable
6. Length error of warp yarn≤0.2%
7. Operating display unit:
10.4 inch touching screen
8. Bobbin cradle :
Rectangular, (V) fixed type or revolving type
9. Spindle pitch and spindle quantities of bobbin:
250x250mm，560 spindles or customized
10. Power of main motor
11. KW11Weight of main unit4000kg
12. Weight of bobbin cradle2500kg
13. Frequency setting rangeO.35g/cm3一O.70g/cm3
Technical Features:
The beam drives directly, the stepless setting of the yarn speed is realized by the frequency conversion timing motor, and the speed is constant.
As soon as the incline rail linear pressure equipment is put into practice, the pressure is steady and constant. The high precision operation of the location of the press roller can make constant beam winding come true, and also the desity changeable winding.
The initial position of the press roller can be set automatically.
To avoid the foiling off of the beam in case of sudden power cut or gas stoppage, the safty devices, which can lock the poking fork of the beam when the above cases happer, are equipped with the machine.
The gas-liquid conversion clamp brake makes better braking effects for warp beams and rollers. The guide roller adopts electromagnetic brake system.
The interim blowing mechanism can keep clean of reed teeth and the interim time can be freely set.
The operation on pneumatic up & down roller and the loosening & clamping of warp beams can all be indicated by the touching screen, the operation is very convenient, safty and reliable.
To avoid the falling off of the beam in case of sudden power cut or gas stoppage, the safty devices, which can lock the poking fork of the beam when the above cases happen, are equipped with the machine.
The composite safty device integrating infrared ray and safty bar can make operation be safer.
The interface of computer-aided touching screen can make operation be convenient and display be clear and visual.
Types of bobbin creel, spindle space and spindle number an optional.
Various tensions, stop motions and static eliminating devias are prolided.
