1. Breadth:1600--1800(mm)(Others according to customers requirements)
2. Diameter of warp beam: ¢800--¢1000(mm)(can be customized according to requirements)
3. Beaming speed:100--800(m/min)
stepless adjustable
4. Braking length ≤2.5(m)
5. Winding density:0.30-0.60(g/cm3)
6. Error of winding density ≤0.0025%
7. Motor power 11(kw) 15(kw)
8. Weight of main set 3000(kg)
9. Weight of bobbin 2800(kg)
10. Bobbin cradle:
Heading 640, 240X240(mm)
(Standard model)
Technical Features:
Electricity control system
Advanced technology such as Germany Siemens engineering control system, Swiss ABB driving system, Sensors made in Germany and Japan and pneumatic components as well as touching man-machine interface etc. ensures the machine is stable and reliable.
Yarn length count system
The application of the technology of multiplex sensors, automatic correction deviation and advanced software calculation makes deviation of length under 0.0025%, while there is high production and low waste during the warping.
Driving system
Warping beam is directly driven by frequency conversion motor (new technology).
Full digital control and constant linear speed winding (digital in speed control, measure as well as initialization) result in high warping efficiency and low power consumption.
Warping beam adjustment
Mechanical and auto modes to adjust relative position of warping beam flange and pressure roller to settle warping and pressurizing adviated from warping beam which caused by warping beam problem.
Warping beam brake
High effective clamping brake and air power as well as advanced air-oil pressure augment technology make brake sensitive and quick, moreover, brake force moment is big and brake distance is short.
Warping pressure augment
Indirect augment technology eliminates the jump caused by pressure. Perfect shaping, uniform winding density of beam and adjustable pressure (150N-6000N) of pressure roller controlled by independent pneumatic mechanism as well as automatic return during the brake, all of this eliminates friction between pressure roller and yarn on the beam to improve the quality of warping.
Mechanism of mounting of beam
Mechanical driving mechanism and bevel gear beam connector make it stable to clamp and relieve. Besides, the lifting and dropping mechanism of pneumatic transmission's beam makes users use defferent beams to show the feature of convenience and practical.
Comb reel mechanism
Precision flexible reel has the function of cross alignment and accurate regulation automatically carried out. One set of intermittent blow mechanism makes reel tooth clean. Accurate process and full-closed reel device resolve the disturbance of dust and flying foreign material, so that brake ratio is lowed.
Windscreen
Windscreen separating moving air flow and most flyings from machine can automatically adjust position according the running state of the machine. Breakage ratio is decreased further, and warping efficient is improved.
Man-machine interface
Imported big touching screen apparently displays various data of warping. It is also convenient to set technical parameter. Fault report shown on the screen, is convenient for user to repair and maintain.
Safety
Safety device protects operator and the equipment, and the yellow one has the function of stop the machine.
Creel
Various creels and tension are optional according to requirement.
GA278 Flat Yarn Warping Machine -
Product Specification:
1. Winding Diameter: 800mm, 1000mm
2. Warping Speed: ≤ 150m/min
3. Lifting Stroke of the Platform:500mm
4. Single Yarn' s Tension: ≤ 100CN 5, Main Motor Power:22KW
Technical Features:
Application of parallel led bobbin creel, big capability.
The unreeling of the bobbin is in radial motion, and every bobbion has brake device and stop motion device.
Winding width: 4800mm (Max).
Mainframe equipped with tension roller and shift device on the platform of horizontal cabinet which achieves equal distance lift by suspecting the winding diameter on the shaft, obtaining more equal and even winding surface.
Tension adjustment roller lifted by electric. Oil pressure working on up and down shaft, and the press swift controlling the straight roller by hydraulic,makes operation easy and convenient.
Mainframe equipped with the width setting cabinet moving horizontally device (moving distance adjustable), edge yarns shifting device and static eliminating device so as to meet technical requirement.
Woven roller pressed by adjustable tension assures even winding.
The technology of adjusting the rate by frequency conversation keeps the winding rate stable and adjustable.
Equipped with infrared security device to assure operation more safe.
Computer touch screen. Convenient operation, clear and visible.
GE210 Tricot Warping Machine -
Product Specification:
Working range: F40"(30")xW21"
Motor: AC 7.5kw
Speed: 800-1000M/min,
MAX1200M/min
Auto System:
Beam life, Auto Clamping,
Main reed Auto tension control
Auto Tension Control Device :
Tension Control by Road Cell and Volume Control by computer system
Electricity: AC 3 ¢ 200 - 380V
Control Motor: 5.5kw - 7.5kw A.C Motor & Vector Inverter Control
Tension Control Range: 3g - 100g
Volume Control Range: ± 1 - 2mm
Electric Box:Specified Electrical Control Box Connected With The Main M/C
Easy maintenance and checking by PLC adaptation
Ensure safety based on C.E. requirement
Technical Features:
Micro-computer controlling, programme sensor type human/computer interfaca, advanced technology, friendly interface and convenient operation.
Integration of machinery-electricity-liquid-gas, the system is advanced, stable and reliable.
The loading and unloading of warp beam is driven by electic motor and it runs stably and reliably and the positioning precision is high.
ln brake, gas-liquid integration type clamping brake is utilized. The brake torque is big enough and it has good brake effect.
“λ” shape reed can swing, and its scope is adjustable.
A dividing reed is set in front of the tension roller and warp thread is clearly separated and the warping efficiency is very high.
Closed loop type of tension control with tension sensor and has stable tension and high precision.
The tension roller is driven by electric torque motor and is controlled by AC vector.
So it responses rapidly and the overshoot is small. It has high precision.
Utilizing multi-sensor test control technology, it has even warp beam winding density and the equipment runs stably and reliably.
GA251 Ball Warping Machine -
Product Specification:
1. Shape diameter: 800mm
2. Shape width: 1000mm 1200mm
3. Warping speed: ≤400m/min
4. Warp length error: ≤0.2%
5. Operation screen: Touch screen
6. Spindles distance, spindle number of creel: 320X320 576
7. Main motor power: 5.5KW 7.5kw
8. Main machine weight: 2500(kg)
9. Creed weight: 2500(kg)
Technical Features:
Utilizing AC frequency conversion speed adjustment technology, the speed is controlled by computer, stepless, adjustable, all of which can ensure constant winding speed.
Computer touch screen with man-machine interface shows plenty of information, clearness, visualization and easy operation.
Precision proportional valve type closed-cycle pressure control, which realizes constant ball model winding density
Adopt computer and PLC etc. advanced technology, and equipped with fixed length and wring yarn autostop, full ball autostop, yarn break autostop etc.in order to meet process requirements.
Type of bobbin creel, spindle space and number are optional.
Various tension devices, stop motion device are provided.
GA261 Detach Warping Machine -
Product Specification:
1. Warping width: 1600--1800mm
(Others according to the requirements of the clients)
2. Maximum diameter of the yarn beam disc:
800mm 1000mm
3. Warping velocity: ≤350m/min
4. Power rate of the warping machine:
5.5Kw 7.5Kw
5. Opening and closing electrical engine: 1.1Kw
6. Yarn storing quantity: 8m
7. Braking distance: ≤1.5m
8. Operation Display: 6-inch touch screen
Technical Features:
The beams drives directly, the step less speed setting is realized by the vtilizing of the frequency timing motor. And the speed is constant.
According to process requirements, regulate and set yarn-winding tension to control yarn-winding density on beam, and insure uniform density between beams.
Temporary yarn storage device makes yarn on the beam unwind, and is convenient for operator to find yarn end. No wrung yarn occurs, and improves sectional beam's quality.
Beam clamp brake, yarn guide roller and tension roller electromagnetic brake, which realize three brakes synchronization.
Own the function of automatic length measurement, speed count, fixed length control and sectional wring yarn fixed length autostop etc.
Adopting pneumatic upper bottom shaft, open and close beam and safty-lock beam etc device leads to easy operation, safty and reliability.
Equipped with separated vibrator and reciprocating driving device to ensure sectional yarn go well and enhance the speed of warping.
Advanced AC servo, high precision, quick response, little deviation
Powerful function microcomputer system and advanced control method enables the system running steadily, reliably and having high degree of intelligence;
Advanced AC vector synchronous controlling system, with high precision, quick response and low overshoot;
During warping course, constantly data sampling, analysis, calculation to keep the system in best condition, make neat yarn figuration, well-distributed density, good quality, stable and well-distributed beaming tension;
Adopts pneumatic pressurizing for sizing, stepless tunable pressure;
Full drying code with drying cylinder, drying temperature could be automatically adjusted, high efficiency of dry.
Adopts active synchronous cotton yarn feeding, automation for speed adjustment, the drying cylinder has powerful durable grip for yarn which is convenient for controlling degree of draft of yarn;
Applies air-hydraulic supercharging nip brake with high efficiency of braking.
SX400 Rapier Weaving Machine -
Product Specification:
Special filling insertion to SX400, for general fabrics or industrial fabrics, we provide suitable solution for you.
SX400 processes wider range of yarn types and counts, and the advantage is especially evident when produce fine fabrics, heavy duty fabrics and industrial fabrics.
SX400 is compact, rigid inner and outer rapier can suspend when move into the shed and operate there without additional guide elements, all these futures can avoid warp suffer friction, and it means guarantees the quality of fabric maximum, minimal stop frequencies, better quality bring more profitable orders.
The cloth will not be greased, for it's no need to lubricate the inner rapier and the outer rapier, and the rapier are cooled in the air. The life of the rigid rapier is several times than flexible rapier.
The special design of the side frames are robust and give the loom great stability, no vibration. Operational life is long and maintenance are lower.
The SX400's electronics are stable and reliable, providing auto pick finding device which can reduce starting marks effectively
Technical Features:
Nominal Widths 1900-2300 mm
Performance: Up to 450 picks per minute (Norminal width 1900)
Up to more than 920 m/min of weft inserted (Nominal width 2300)
Fabrics produced: Fabrics with natural, artificial, synthetic and blended yarns, industrial fiber like glass fiber, carbon fiber etc. Weights from 15 to 800 g/m2
Filling insertion: A right- hand rapier takes the weft to the centre of the machine. Here the left-hand rapier takes it and carried to the other side of the machine.
Tapes drive Rigid telescopic rapier drivern by spatial linkage.
Sley: Driven by positive coupled cam units
Weft Density: from 2 to 150 picks/cm.
Warp let-off: Mechanical let-off, timed with the fabric regulator. Motorised positive let-off with electronic control, timed with the fabric regulator.
Fabric regulator Mechanical fabric regulator, timed with the warp let-off. Motorised positive fabric regulator with electronic, timed with the warp let-off.