
guides. There is a continuing development of new techniques
to improve weft control or conditions during the weft-transfer operation, and
four quite different strategies may be noted. First, the yarn clamps in the
rapier heads can be positively actuated at the transfer (in addition to any
positive actuation at weft pick-up and release) as on the Dornier and Iwer
K2-330 100ms.Second, control of rapier location (perpendicular to the. weft
direction) during the transfer can be improved. Note the guidance of the rapier
head by the reed and race board on some rigid rapier loom such as the MAV, and
the use of electromagnets in the central zone of the race board on the Meteor
loom, for instance.
Third, the rapier displacement-timing characteristic may be elaborated
with the aim of giving more favorable conditions in the transfer region. As an
example, we may note the varying pitch along the screw-cam on the Vamatex
Propeller loom. Fourth, there is the use of indirect transfer. That is,
problems of yarn handing during transfer are avoided, by transferring the yarn
clamp from one rapier to the other than the weft yarn itself, which remains
gripped by the same clamp throughout (Fig.1 e.)
If indirect transfer is used to insert weft from only one
side of the loom, a given yarn clamp will have to be returned empty o the
supply side ,after use, and different methods of doing so are encountered on
the two currently available looms. On the Acutis loom there are several yarn
clamps, and these are returned empty to the supply side by a conveyor running
under the weaving zone, in a manner reminiscent of the Sulzer machine. On the
Mintiss each rapier enters the shed carrying a clamp, and these are exchanged
at transfer, one bringing yarn from the supply side, the other returning empty.
The ability to insert single pick is usually required, to
give the normal range of weaves, but some weaves can be produced most
efficiently if in addition, when required, picks of more than one yarn can be
inserted together in a single-loom cycle. It is only possible for given yarns
to be inserted dither together in this way or separately, as required, on shuttle-less
looms, and this facility has been provided on some rapier looms eg Dornier
Iwer.
(The possibility of simultaneously inserted picks twisting
needs to be considered though.)
Finally, it may be remarked that now a days rapier looms
almost always insert weft from one side of the loom only. Apart from avoiding
the need to duplicate the weft supply and selection systems, each rapier has
then to perform only one role, that of giver or taker, and can be designed
specifically for that role. Insertion from both sides was common, since it can
readily be used together with loop transfer to produce semi-conventional
selvedges.
Types of Rapiers
The rapiers used for weft insertion usually take the form
either of rigid rods or of flexible metal or plastic tapes or bands. Both rigid
and flexible rapiers have long been used on comparable numbers of makes of
loom. Rigid 'rods can, of through the shed from outside the working width. In
some cases, though, guidance within the working width is provided at the shed
boundary by a board, possibly aided by the upper warp sheet or reed, or both,
presumably to facilitate control over rapier location at weft transfer. In
contrast, rapiers consisting of flexible tapes must always be guided within the
working width. In some cases the rapiers are guided at the shed boundary as
described, but more often guide plates mounted on the slay at short intervals
across the width are used. The motion given to the plates is such that they
enter the shed through the bottom warp sheet as the sley moves back, and leaves
by the same route prior to beat-up.
Rigid-rapier method lends itself to simultaneously inserting
weft in two sheds one above the other, using a separate pair of rapiers for
each shed, Rapier looms of this kind have been found to have advantages for the
face to face weaving of warp-pile fabrics, and such looms are also available
for weaving two separate fabrics without pile, one above the other.