This paper highlights the
increasing penetration of nonwovens in automotive sector and their suitability
for certain applications (e.g. sound insulation). Suitable technologies and raw
materials to process insulations are discussed and remarks regarding their
advantages and disadvantages are pointed out. As the recyclability is one of
the main drivers of automotive industry, especially in Europe, a deeper insight
has been given to natural, renewable resources, and their advantages and
downsides have been underlined, in comparison with some traditional materials.
Keywords: automotive,
nonwowens, sound insulation, technologies, renewable resources, recyclability
1.
Automotive industry- a high potential market for textiles:
Textiles
are used in cars for a wide variety of purposes: to enhance comfort, thermal
insulation, design, vehicle safety and more often required acoustic properties.
Despite
of the fact that textiles represent only 3% of the raw materials used in motor
vehicle (compared with 60% steel, 20% plastics, 15% aluminum, etc.) [I],
considering the amount of existing vehicles worldwide (table I) one can see
that automotive industry represents a high potential market for the textile
industry. The worldwide growth of automotive textiles, disseminated by group of
products is shown in table 2 and it can be seen that is likely to increase for
nonwovens, as well as for woven structures, composite and others group of
products.


2. Nonwovens in automotive
industry:
Nonwovens
are used in automotive industry for a variety of purposes due to their
advantages: lightweight, sound efficiency, flexibility, versatility and easily
tailored properties, moldability (easiness to conforms to irregular shapes),
recyclability, low process and materials costs as well as and attractive
cost/performance ratio.
According
to INDA (Association of the Nonwovens Fabrics Industry) the most common
technologies used to process nonwovens for automotive applications are the
following (sqm): spunbonded (66%), needle punching (27%), hydro entangled/resin
(6%), others (1 %).