The speed of the moving loose band v1 is obtained by multiplying
speed of the moving tight band by the value a<1. For the band moving
between the shafts it is possible to write the following system of the
equations [4]:
Here D01 is the initial diameter of coiling bobbin; b
is the thickness of the band; F is the tension force; v1 is the
linear speed of the coiling; v2 is the linear speed of unwind unit. The
first, the fourth and the sixth equations of the system are nonlinear. Therefore
the tight band system is nonlinear also. The dynamic of the friction clutch and
unwind roll section can be described by set of differential and algebraic
equations (4).
Here is is the excitation current of
friction clutch, Us is supply voltage of the clutch, Ls is
inductance of the excitation winding of the clutch, Rs is the
active resistance of the excitation winding of the clutch, d2 is the decrease
of diameter of unwind roll, b is the thickness of the band, ω2 angular
velocity of unwind roll, v2 is the linear velocity of the unwinding
band; Dm2 is maximum diameter of unwind roll, R1 and R2 - corresponding
radii of wind and unwind rolls, km is transferring coefficient of the
clutch, MF is the torque produced by tension force; Ms is the
torque developed by the clutch, Mt estimated friction torque of the unwind
unit; ktr is the friction coefficient; F is the tension
force of the band, Ma loading torque of the winder, Js is the
inertia of the unwinding roll, i reduction coefficient of the gearing,
Msv is the load torque of the motor.
The first equation of this system in (Eq. 5) gives the dependency
of the excitation current is of the friction clutch on the supply
voltage Us. The second, third and fourth equations gives us angular
velocity of unwind roll ω2 decrease of diameter of unwind roll d2,
and radius of unwind roll R2. The fifth equation - dependence of the linear
speed v2 of unwinding band on the angular velocity of unwind roll
ω2 and radius of unwind roll R2. The sixth equation - dependence of
the torque MF on the tension force F of the band and radius of
unwind roll R2. The seventh equation dependence of the torque
developed by clutch Ms on the excitation current is. The ninth
equation dependence of the load torque Ma on the tension force of the
band F and diameter of winding roll R1.
The dynamics of the rewind roll section have been composed
by using structural schemes of coiling process [3] and mathematical description
of dynamics of the tight band [4]. In such a way the block diagram of a whole system
(Fig. 4) consist of two parts: winding unit (WU) and friction clutch unit
(FCU).
According to the third system of equations 5, 6 and 9 equations
are nonlinear. Hence, the system of composition of the tension force of the
band is not linear. So, the stabilization, analysis of control and the other investigations
of such systems are quite complicated. Therefore, often systems are
investigated by using only analytical methods i.e. mathematical modeling. The
mathematical model of the lab stand is created according to the block diagram
(Fig. 4.) with MATLAB/ SIMULINK package [6]. Tight band coiling consist of electrical
drive (frequency converter and induction motor), gearing and winding shaft. To
stabilize the linear speed of the winding band feedback loop was used according
to linear rolling speed.