In India specially in West Bengal, a huge amount of flowers
are wasted everyday. A survey report reveals that among India, West Bengal is in 4th position to cultivate flowers after Andhra Pradesh,
Karnataka & Tamilnadu. Another survey report on area & production of flowers in West Bengal (03-04) shows that in West Bengal, 4.104 hactor Areas are
used for cultivation of marigold flower & almost 33.099 tonees of
flowers are produced in year 03-04. For China rose it is
2.71 hactor area & 43.557 tonnes. Survey reports also reveals that almost
40% flowers are unsold of total flower production and wasted which are thrown
in water of Ganga river or any other places which creates water pollution.
But these flowers can be used to extract dye which can be
used as natural floral dye for colouring textile fibre. These natural dye are
cost effective, eco-friendly & renewable and has no allergic action on
skin.
The main objectives of the work are:
1) Extraction of
natural dye from flowers like Marigold, China rose, Balsam, Bixa etc by
efficient process for colouration of textile fibre.
2) Using natural
dye in spite of chemical dye so that environmental pollution due to chemical
dye can be restricted.
3) Using these dye
in Textile Industry for colouring the Fibre
4) Using these dye
in Food Industry.
5) Using these dye
for making colourful Candles
6) To help the
Flower cultivator & village below poverty people who can earn using these
technology.
Natural floral dye characteristics:
Majorities of the natural dyes are having the hydroxyl group4
in its nucleus & they are sparingly soluble in water. Increase in
solubility may be achieved by adding alkali such as Sodium carbonate to the
aqueous solution. Some of the natural colourants5 dont have a
solubilising group in which case a temporary solubility group is generated at
time of application.
For a substance to act as dye, certain condition must be
fulfilled:-
i) It must have a
suitable colour.
ii)
It must be able
to fix or must be capable of being fixed to fabric.
iii)
It must not be
fugitive after fixing on fabric to be dyed.
The flower contain many chemical substances: Carbohydrates,
minerals, mucilage, vitamins (especially riboflavin, thiamin), pigments
including crocin, anthrocvianin, carotene, lycopene, zigzantin etc.
Materials, methods & discussions:
Yarn & Fabric: Bleached cotton fabric is used for the studies.
Aqueous Extract of colour from fresh Flowers6:
Dye from different flowers are extracted separately in the proportion of 1:2 of flower by aqueous extraction and the extraction process is carried out at a
temperature range of 80 - 85 0C for 1 hour. Colouring materials from
the flowers are extracted to dyeing the fibre. After the extraction procedure is complete, the flowers are taken out from liquor and they are taken for extraction
of dye for second time. Experimentally it is seen that at temperature range 800
900C & time 1 hr, the extraction is better, so this is
the optimized time & temperature for extraction process.
Mordanting of Textile Fibre:
The sample of cotton is mordanted before dyeing. For
mordanting we use different mordanting agents like Alum, Copper Sulphate,
Ferrous Sulphate, Stannous Chloride, Chrome-Alum etc have been used. The fibre
is mordanted for 1 hr at the temperature range 80 - 85 0C. After
mordanting, the samples of clothes are taken out, squeezed and then immersed in
the dye bath.
Procedure of Dyeing of cloth:
The mordanting samples are immersed in dye bath for 2 hr at
a temperature range of 80 0C and after completion of dyeing; samples
are taken out and dried. It is allowed to be aged for a fixed time, and after
that soaped with 2g/l non-ionic soap at room temperature for 10 minutes
followed by rinsing and line dyeing.