2.6.2. Mediator concentrates technique:
The contents of the dye bath are not circulated through the
electrochemical cell in this technique, nor does a dye solution flow through
it. The technique is analogous to the metering of dithionite solution in
indigo, vat and sulphur dying. As far as the dye bath potential is concerned,
metering a similar to that of closed circuit technique. However, the quantity
of mediator required in dye bath is correlated with the composition of dye bath
liquor, as is the case with conventional reducing agent. Here, an upper limit
to the volume of reducing agent that can be metered is imposed. If this limit
is exceeded, the dye bath will overflow unless additional technical measures
are adopted to prevent it. The great advantage of this technique is that the
reduced mediator is stored in the tank. The mediator from this tank can be
supplied to several installations with different colouristic settings.
2.7. Future outlook: electro chemical dyeing
Reducing agents should be dispensed with completely on
ecological grounds. This is the aim of the most recent development, which is still
in the laboratory stage in fact, but could become the dyeing process of the future in BASFs view.
In electrochemical dyeing the chemical reducing agent is
replaced by electrons from the electric current introduced into the dye bath
via. a special cathode. A distinction drawn here between direct and indirect
electrolysis.
In the case of sulphur dyes direct electrolysis is
successful i.e. the electrons are transferred directly to the dye, reducing it
to the active dyeing species. With vat and indigo, which are present as pigment, and therefore have inadequate interaction with the electrode surface,
indirect electrolysis is employed, in which a mediator, which is easily soluble
and can be regenerated, transfers the electrons from the cathode to the dye molecules.
3. Plasma technology in textile processing1,
2, 3:
Plasma has been known from the dawn of mankind from its
natural appearance in lightning displays, the solar corona and the northern
lights. Plasma is the fourth state of matter, after solids, liquids and gases,
and this fourth state was first proposed by Sir William Crooke in 1879 as a
result of his experiments in the passage of electricity through gases. The word
plasma comes originally from a Greek term meaning something formed, fabricated
and molded and was first used by Irving Langmuir in 1929.
3.1. What is plasma? 4
The physical definition of plasma is an ionized gas with
an essentially equal density of positive and negative charges. And today the
term is recognized as being generated by electrical discharges through a gas
and it consists of a mixture of positive and negative ions, electrons, free
radicals, ultraviolet radiation and many different electronically excited
molecules. Thus, gas plasma treatment differs in nature according to the
specific gas or gases, e.g. Air, ammonia, argon, etc. Any gas plasma contains a
complex mixture of species that can interact with textile fibers placed in the
vicinity of the plasma, and this can lead to a variety of fiber-surface treatments.
The nature of the gas composition, the type of textile fiber, and machine parameters
such as the pressure within the plasma chamber, the treatment temperature and
time, and the frequency and power of the electrical supply, can be used to vary
the type and degree of fiber modification.