100%
cotton suiting fabrics: In imported
samples starch and PYA are used for finishing. In indigenous samples starch,
PYA and anionic finishes used. Both reactive and vat dyes are used in both the
samples (indigenous and imported samples).
Poly
wool fabrics: In poly wool samples
all the colour fastness properties are on the lower side for imported samples.
Starch, anionic, PYA finishes are used in imported wheras PYA and anionic
finish is used in indigenous fabrics. Disperse/vat dye is used in indigenous
samples whereas disperse/reactive dyes are used in imported samples.
Polyester/cotton
shirting and suiting: Finish
identification shows the presence of nonionic finishes in imported fabric
whereas starch, PYA and anionic finishes are present in Indian fabrics.
Dyestuffs are similar
in
both the imported and indigenous fabrics.
General
suggestions for fabric quality improvement
The
following points were suggested by the garment units for improving the quality
of indigenous fabrics.
- Decentralised units should be
vertically integrated.
- Overall fabric quality improvement
is required in all aspects.
- A scientific, professional
approach is required in the weaving and wet processing units.
- There should be proper follow up
of yarn quality standards for producing fabrics in the decentralised sector.
- Care should be taken by the
manufacturers to control common complaints regarding fabric shrinkage.
- Wet processing units are to be
modernised with continuous dyeing process to get consistent shade of the
fabric.
- Skilled technicians are to be
employed in the decentralised powerloom sector.
- The decentralised powerloom
sector should invest in development of new designs.
- Reduction in cost of production
and lead time has to be achieved by the indigenous manufacturers.
- Need for accurate designs in case
of weaving using latest shuttleless weaving machines with electronic dobby and
jacquards.
- Composite units are to be
developed for bringing down the costs (All under one roof concept).
- Proper and accurate weight per
square metre (GSM) should be achieved in the case of knitted fabrics.
- Proper raising techniques should
be followed with imported machines for producing polar fleece fabrics.
- Machinery manufacturers in India
should gear up to manufacture weaving and processing machines that will match
the quality of imported ones.
Conclusion
- Majority of imports are taking
place from China, which produces all varieties at lower cost.
- India is ranking 5th in
the production of man-made fibres. Man-made fabric imports 'had increased from
98.5 million square metres in 2003 - 2004 to 164.8 million square metres in
2005 - 2006 due to decreased prices.
- Statistics show that there is a
steady increase in imports after the phasing out of quota.
- Import of fabrics by the various
garment units varies from 5% to 100%. Of the total fabric requirements of the
garment units in India, about 20% of woven fabrics and 10% of knitted fabrics
are imported.
- The main sourcing of 100% cotton
knitted fabrics is done locally. The production rate at Tirupur is acceptable
and the fabrics are equally good in meeting the quality requirements as the
imported ones.
- The powerloom sector contributes
60% of country's total fabric production whereas the mill sector's contribution
is only 4%. Because most of the fabrics in India are produced in the
decentralised powerloom sector, higher width fabrics and creative new designs
are scarcely available.
- The general reasons like high
power and labour cost, low labour productivity, lack of marketing and low level
of technology adopted by the decentralised sector contribute to the higher
price of fabrics that are produced indigenously.
- Most of the composite mills
in India have forward integrated. Hence, the majority of the processed fabrics
produced by them are consumed by their garment units.