STYLE, FASHION, BRAND IMAGE- these are the words capture the
imagination of consumers shopping out for values in apparel items. The
increasing globalisation, the market diversification and the volatile fashion
intensify competition in the apparel chain. As a consequence, companies are
forced to gain market shares by increasing product diversity to improve market share.
The diversity factor, which is largely determined by various
consumer perceivable attributes of apparel like design, handle, size and fit,
leads to corresponding wide spectrum of manufacturing parameters in upstream
direction. This variability in production parameters and corresponding small
batch size are major deterrents in achieving delivery schedule and quality
standards, which severely affect the marketability of a brand. This is a
typical problem faced by apparel supply chain, where scheduling of work becomes
complicated by the introduction of a highly diverse range of products.
This complexity makes management of a given product basket
with respect to time, cost and serviceability more difficult. Moreover, product
replenishment in apparel supply chain assumes new dimension, as global sourcing
becomes the order of the day, with raw material supply, manufacturing,
garmenting, distribution and retailing- all are dispersed across the globe.
Under this circumstance, it becomes mandatory to "to get the right product to the right place at the right time at
the right price". However, while too much emphasis has been given to control
the "place", "time" and "price" factor, very little effort has been spent to
manage the "right product" in an apparel supply chain. It
is crucial to analyse the impact of proliferation of product mix on the
operational platform in the apparel supply chain. This article makes an effort
to bring out some of the impacts of product-proliferation infested the
textile-apparel manufacturing chain and the way forward.
Nature of Product Variety:
Consumer perceives apparel merchandise through a unique set
of attributes. The Unique Value Proposition (UVP) of an apparel item is
governed by visual and other sensation (Exhibit 1). These
subjective sensations can be captured through objective parameters like design,
comfort and handle. Each of these objective parameters is influenced by various
material & process characteristics in the upstream direction of apparel
chain, as shown in the Exhibit-1.
