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Polyester microfibres
By  : David T Parkes

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2.2. The Development of Microfibres


  • The development of Microfibres has provided opportunities to produce new generations of fibres and blends of potentially novel characteristics which have not previously been possible from conventional fibres.


  • As an example, consider the recent development of towels made from polyester Microfibres which are claimed to be more absorbent than cotton towels, despite the fact that conventional polyester is hydrophobic.


  • This novel characteristic is due to the increased internal surface area of Microfibres, which in turn presents processing issues / difficulties including dye selection and choice of dyeing method.


  • Fabrics have been produced with a very wide range of high density materials which demand specialized processing.


  • Fabric constructions based on microfilament synthetic yarns are commonly referred to as :

o        MICROFIBRES (Europe & USA)

o        SHIN GOSEN (Japan).


  • Fabrics from these sources use a combination of :
    • conventional, fine and / or superfine filaments.
    • filaments of widely differing shrinkage characteristics.
    • very high and low twist yarns.
    • textured, air textured and flat filament yarns.
    • variations in cross-sectional shape.


  • Effect fabrics available include :
    • imitation silks
    • peach skins
    • suedes (light to heavy)
    • air and moisture permeable waterproofs
    • staple blends and yarn mixtures with viscose rayon, cotton and wool.


  • Outlets include :
    • apparel
    • sportswear
    • leisurewear
    • furnishings
    • upholstery
    • lens wipes
    • and (more recently) a new generation of towels.


2.3. Definition of a Microfibre


  • We include here :
    • an outline description of the term Microfibre.
    • a comparison of Microfibres with natural fibre counts.
    • typical decitex per filament ranges of :
      • conventional polyesters
      • weight reduced polyesters
      • polyester microfibre
      • polyester supermicrofibre.


  • Precisely how fine a synthetic yarn is can be described in terms of decitex or denier.


 

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 Published On :  Wednesday, July 16, 2008

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