6. Washing
Once the printing and dyeing are complete, the cloth is
again hand washed and sun-dried. This completes the whole process of block printing.
At this point, the finished material is folded, packed in
burlap and twine, and trucked off to far- off places.
Process Chart
|
Ingredients
|
Process
|
|
1. Raw Fabric
|
|
|
2. Cow dung, Soda Ash, Sesame Oil
|
Prepared solution of given moderants in water and kept the
raw cloth for 2 days in the solution. After washing in sufficient floating
water and constant sun bleach in open sunlight, the shape of cloth is
attained. This process is called Sun Bleach-cum Scavering process.
|
|
3. Myrobalan
|
Scavered cloth dyed is in myrobalan solution and dried in
open sun by spreading over sandy grounds.
|
|
4. Alum, Red Soil (Geru), Natural Gum
|
Concentrated thick paste of these moderants is prepared in water and printed with traditional wooden block Singh Badh.
|
|
5.
|
Printed cloth has been beaten on stone by dipping in water
twice or thrice to ensure that there is no gum in the printed portion of the
cloth. This process is called Degumming Process.
|
|
6. Manzeet (madder), Ali Ki Lakdi,
Debudiya Flowers,Shakoor
|
De-gummed cloth is dyed in the hot solution of these
moderants till the required red shade comes.
|
|
7. Alum
|
Red dyed cloth is dipped in Alum solution. Alum has
changed the pinkish group shade of the cloth in yellowish.
|
|
8. Manzeet (madder), Debudiya Flowers
|
Alum dipped cloth is re-dyed in the hot solution of these
moderants till the ground shade of the cloth turns to dark pink.
|
|
9. Beedhan (sour flour of wheet eaten by creatures)
Natural Gum, Lime, sand Black Soil
|
Pink dyed cloth is printed with Dabu (thick paste prepared with these moderants is called Dabu), with the wooden block all over the red printed butty. Another name of Dabu is Mud Paste.
|
|
10. Pomegranate
|
Dabu printed (mud resist) cloth is dyed in pomegranate
extract. The ground shade of the cloth changes from pink to pinkish yellow.
|
|
11. Natural Indigo
|
Pomegranate dyed cloth is now dyed in natural indigo in
indigo vat. Now the ground dye of the cloth has changed to dark blue.
|
|
12. Pomegranate
|
Indigo dyed cloth is now re-dyed in pomegranate extract.
Thus, the color of the cloth changes from blue to olive green.
|