Custom design is performed on client specification and
demands and in close collaboration with experienced contractants.
Europlasma has its own test facilities including the test
set-up for fibres and textiles on laboratory and production size. This first
evaluation is giving the opportunity to convince ourself on the capability of
plasma before production integration.
For small scaled production a service is delivered to plasma
treat products in reasonable time and cost.
Future will bring us to real continue machines which can be
placed in-line or off-line.
The high technical demands, environmental aspects will
force textile industry to pre treat their material and to get the most optimal
adhesion or wettability performance. The presently available materials, read
polymers, will always need surface activation or preparation before further
treatment.
At this moment batch wise machines will fill in the demands
of the sector, and as it is for web coaters, batch based machines still perform
day in, day out their job.
Plasma technology: what is plasma?
A new alternative for better modification of polymer, ceramic
and metal surfaces and textiles.
Introduction
Surface preparation and modification has gained in the last
decennia an enormous interest and discovered new applications. It is a complete
other approach to modify only the surface properties without changing the bulk properties. This delivers new materials with new possibilities, which opens perspectives to
resolve production or design problems or even develop complete new
applications.
Production problems are mainly caused by the substitution of
the base material to new materials for example polymers, which have not the
correct surface behaviour for further processing.
In design it asks of course another way of thinking because
one has to take distance from the conventional mechanical and chemical
modification of surfaces.
The low pressure plasma technology is such an alternative
where on a dry, environmental friendly and cost-efficient way the surface IS
modified on microscopic level. This without manual operations or the use of
chemical products.
Low pressure plasma technique
A plasma is a partially ionised gas containing ions,
electrons, atoms and neutral species. To be able to ionise the gas in a
controlled and qualitative way the process acts under vacuum conditions.
Therefore a vacuum vessel is pumped down to a pressure in the range of 10-2 to
10-3 mbar with the use of high vacuum pumps. The gas which is than introduced
in the vessel IS ionised with the help of a high frequency generator. The
formed environment is the so called 4th state of matter. Which means that if
sufficient energy is supplied that solids can be melted to liquids, liquids can
be vaporised into a gas, and gases are ionised into a plasma. A specific
characteristic of a plasma is the visible glow discharge with colours ranging
from blue-white to dark purple depending on the type of gas (see pictures
above). The high reactive particles react with the surface of the substrate.
The advantage of this plasma is that it is a well controlled and reproducible technique.