Conductive fibres and yarns have drawn considerable
attention during the last decade. Generally speaking, textile materials made of
organic polymers are perfect insulators. Due to weak electrical conductivity
electrical load is accumulated on the surface of organic polymers. Therefore,
to prevent the accumulation of electrical load, to enhance the possibility of
electrical load transfer and to obtain electromagnetic shielding effect, the
textile materials are turned into electrically conductor by using different
methods.
Methods of producing conductive yarns can be summarized as
follows:
- Adding carbon or metals in different forms such as
wires, fibres or particles (eg. core spun, blends)
- Using inherently conductive polymers
- Coating with conductive substances
Adding carbon or metals in different forms such as wires,
fibres or particles:
It is possible to obtain textiles with conductive property
by inserting carbon or metals such as silver, steel, nickel to the structure,
in the form of wires, fibres, and micro or nano particles. Carbon fibres and
carbon filled fibres exhibit good conductive properties, but on the other hand,
they have some aesthetic problems.
Metal fibres can be produced by using bundle-drawing process
or shaving process. Metal fibres and wires which can be incorporated into
textile structures have high conductivity, but they have also some
disadvantages like their weight, cost and the damage which they can give to the
textile machinery.
Using Inherently Conductive Polymers:
Inherently conductive polymers are polyanyline, polyvinyl
alcohol, polypyrrole and polyamide 11 etc. Conductive polymers are still a
developing area. Amongst these polymers polyanyline has attracted a lot of
attention due to its good environmental, thermal and chemical stability.
Although it was discovered over 150 years ago, only recently has polyaniline
captured the attention of the scientific community due to the discovery of its
high electrical conductivity. Actually conductive polymers are gaining more and
more importance due to their advantages, but these polymers are still rather
costly. They can be used in applications where flexibility, low weight and
conductivity are required.
Coating with Conductive Substances:
Another important aspect is using coated conductive fibres.
Coating can be applied through various techniques. Conductive polyester yarns
and filaments of this kind are used in many application areas. Highly
conductive fibres can be produced by metallic or galvanic coating, but these
methods have some limitations with adhesion and corrosion resistance and
suitability of the substrate. Metallic salt coatings have some limitations in
conductivity.
By utilizing the conductive yarns in the fabric structures,
various functionalities may be attributed to the fabrics. Enhancing both the
properties of textile structures and the function of conductivity, conductive
textiles have important applications not only in medical and military fields,
but also in the fields of fashion, architecture and design for their aesthetic
appeal. Therefore textiles with conductivity function are used in many
technical applications such as protection of people and electronic devices from
electromagnetic interference (EMI) and electrostatic discharge, heating,
wearable electronics, data storage and transmission, sensors and actuators.