Without deviating further, lets get back to our original point-How
India will emerge as competitive in the new regime based on using indigenous
fabrics?? In the light of above, the only way is that fabric manufacturers in India need to rise up to the need of the hour, and gear up to international market conditions.
They will end up losing a lot of business if they are unable to offer
competitive prices and equally good or better fabric quality than their Chinese
brethren. They will need to stick to delivery commitments in a very
professional manner.
Maybe the best way would be to take the middle path-an
arrangement in b/w the nominated fabric sourcing and true FOB fabric sourcing.
The idea is this, fabric suppliers should aggressively market their product to
international labels, speed up the development turn around times, and if any of
their fabrics are selected by buyers, then they get in touch with the garment
maker and supply the fabric on FOB terms I/O going for nomination from buyer.
This way all parties concerned will be happy. Garment maker is able to negotiate
the fabric price on their own terms, fabric suppliers is assured of business,
since already fabric quality has been selected by buyer, and buyer is happy
too, as he gets the required quality of fabric and garment factory taking
responsibility for timely delivery.
Speed is crucial!!
In the fast paced and highly competitive international
retailing scenario, most European/ American buyers are on a look out for
suppliers who can do quick turn around. Buyers want to take a read on the
fashion trends and quickly supply the trendy/ hot selling merchandise, ride on
the crest while it lasts and make their bucks. Nobody wants to make their
purchases too much in advance and then run the risk of sitting with unsold
merchandise, because in b/w the fashion trends changed!!
So the critical factor for most Indian suppliers to come out
winners in the new global apparel trade is to respond to this need of 'quick
response' and do it quickly, before its too late, and someone else moves the
cheese!! Quite often a classic incident is heard in the garment circles, which
is the best illustrator of the speed factor. Here goes. A certain American bra
label sent out specific elastic to be sourced to two different suppliers. One
guy was based in China, and the other guy based in Sri Lanka; here is the
recount of buyer's experience verbatim ' it took Sri Lankan supplier two weeks
to get back to us-only to tell us that they are still sourcing. It took them
another two weeks to actually send their elastic quality for approval. During
which time the other supplier in China, not only submitted the elastic for
approval, got an approval, took the order and even shipped out the entire bra
order!!!
Sounds a bit exaggerated, but nevertheless, illustrates a
very imp point. Speed is crucial.
Speed in responding to price quotes/ fabric submits/ color
approval submits-the entire gamut that goes at the prototype development stage.
If you talk to a regular buying office worker, you will realize that our Indian
suppliers are still far away from responding quickly. On an average a supplier
takes minimum 5 days to revert on costing and that too after being chased for
it. They still go through three-four rounds of hard negotiations before
settling at agreeable prices! Now this is funny because, garment industry is
not a microchip kind of manufacturing industry. What it takes to make a men's
shirt will not vary too much from season to season, and year to year. Still
factories will start out be quoting the highest possible prices, as if the
buyers don't keep records of what they paid for similar styles last season.
Expect to be haggled to death before coming down to reasonable prices!! This
kind of mentality may have worked in the past, but not any longer. No one is
willing to spend too much time on negotiations and the best bidder gets the
deal in one shot.
This type of thinking holds true for Bangladesh factories as well. Coming to countries like Sri Lanka/ Bangladesh etc. So what's
in store for them in the post-quota world? Many experts feel that they are in
for trouble, primarily because of their dependence on imports for procuring raw
materials. There is minimal or no indigenous supply of trims/ fabrics in these
countries. This adds to the cost plus to the lead times that these countries
have to offer. While Sri Lanka can offer better lead times, as compared to Bangladesh, their costs are still higher in terms of factory overheads/ labor cost.