Wool is the most useful fiber with outstanding properties.
Its warmth, moisture absorbency, drapability, resiliency, flame retardancy make
it ideal for numerous applications in apparel and interior. Moreover, it is
green being a renewable resource and ecofriendly.
It has been observed that in case of wool, dyeing is the
most commonly used technique to enhance aesthetic appeal. Printing is not commonly
used either at small scale or large scale to produce beautiful attractive
designs. It has been reported that hardly 2% of total wool in the world is
printed. This is because of physical and morphological nature of wool. The
hairy nature of woolen fabric operates against the production of fine, crisp
designs which may be printed on the smooth fabric. Wool does not normally
absorb the print paste very well, which may be because of scales on its
surface.
Wool fiber consists of two morphological parts, cuticle and
cortex. Cuticle is composed of overlapping epithelial cells or scales. Although
function of these scales is to protect wool from weather, abrasion etc., it is
the main hindrance in efficient and uniform processing of wool. The scales
offer hydrophobicity decreasing absorbency to dyes and chemicals. Any violation
of this layer promotes dye absorbency of wool.
Chemical modification of wool can be done at mild process
conditions. Chemical treatment brings about change in the surface
characteristics specially the scaly layer and in the chemical nature of wool
fiber which makes fiber more receptive of dyes resulting in different colour
yield, fixation and colour fastness properties.
Various chemicals and auxiliaries are used to bring about
modification in physical structure or to help in swelling of fiber or
dissolution of dyes. Conventional procedure for chemical modification of wool
is chlorination. It is a pretreatment which has dual advantage of opening the
cuticle, the barrier in diffusion of dye into fiber, together with preventing
the felting shrinkage which may otherwise distort the printed designs. Chlorination
results in toxic byproducts, hence it is considered non-ecofriendly. Study
conducted by Purwar and Pant has shown that proteolytic enzymes can be used as
replacement of chlorine treatment. The enzyme treatment improved printability
and texture of wool but there was some loss in strength of wool.
Auxiliaries can be incorporated in printing paste to modify
printability. Singh and Pant printed wool by incorporating monoethanol amine
and benzyl alcohol in printing paste of acid dye. Both the chemicals improved
colour depth of printed wool but monoethanol amine was more effective than
benzyl alcohol. There was slight loss in strength after addition of amine. Fastness
of prints to light, rubbing, and ironing was not altered.
Presence of monoethanol amine in print paste leads to
increase in swelling of wool on steaming which provides more accessibility to
the dye molecules. There is better penetrability of dye inside the fiber. One
reason for the improvement in colour value on addition of benzyl alcohol is
modification of fiber structure which is disrupted by benzyl alcohol. Another
reason may be that benzyl alcohol causes quicker swelling of fiber during
steaming which facilitates diffusion of dye molecules in the fiber.
Redox system can also be used to enhance dye fixation and
printing performance. Purwar and Pant found modification in printability of
wool after incorporating urea/ammonium persulphate redox system in printing
paste. Moreover, strength of wool also improved. Redox system creates new
active sites on both fiber and dye structure thereby enhancing the extent of
dye fixation.
Diethylene glycol, an excellent solvent can also be used to
improve printing performance of wool. The dye instead of remaining as
aggregates converts into molecular form and can enter in the fiber easily.
Brady studied effect of selected pretreatments such as
modified sirolan BPA finish and tetra ethylene pentamine. Pretreatments
resulted in rapid, even deposition of dyes on wool fabric and produced good
colour yields. Chen gave low plasma treatment to wool fabric before printing
with acid dye and found deeper colour yield with good even prints.