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Fresh look on sizing of steam boiler and accessories in textile processing plant
By :   R. Rajarajan
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  • Flash steam


Flash steam was being recovered by only 9 % of the industries. It was found that in most of the industries flash steam was being vented. Flash steam can be recoverd and used for low pressure applications or can be used for feed water heating which will reduce the special fuel consumption.

  • Steam Trapping


In most of the plants it was found that Float Type and Inverted type traps were installed on heating application. But it has been observed that Float type traps were gaining acceptance. This is in line with the practice of correct sizing and correct selection for effective condensate removal and energy conservation, leading to reduced batch time.

  • Steam utilization


Selection of correct steam pressure is essential for maintaining proper process temperature in order to ensure uniform color, print and brighness of the knitted products. It was found that in most of industries the steam pressure was manually controlled. Correctly sized pressure reducing stations and temperature controllers will ensure correct process parameters leading to optimized special fuel consumption.

  • Good Engineering Practices


Good engineering practices like air vents on equipments and equal tees for distribution system, having correctly sized distribution lines and proper insulation will ensure reduction in special fuel consumption.



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