May 17, 2008



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Nansulate translucent high heat : Reactive dyeing process
By  : Industrial Nanotech, Inc.

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Case Study: Importance of Temperature Stability in Reactive Dyeing Process



ISSUE:


Minimize oscillation of the reaction temperature for dyeing machine to improve reproducibility (color consistency). Insulate to decrease amount of energy used in equipment process.


SOLUTION:


Nansulate Translucent High Heat was used to insulate the dyeing machine. Monitoring a process that takes place at 60 C for a 60 minute reaction time; the steam-based heat-exchanger of the uninsulated machine needed 24 heat-on cycles, whereas Nansulate machine's heat-exchanger only needed 2 heat-on cycles. Nansulate also improved reproducibility - helping to keep the color of the fabric indentical.


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