The field of flame retardancy has witnessed a vigorous
development of new technologies and new products and materials to meet the
challenge of the needs of new industries-such as computer, electronics and
telecommunication industries. Flame retardants are also used in health care
settings, Intravenous pumps, hospital beds Hospital curtains.. An additional
challenge is the growing awareness of environmental issues and the stiffening
demands of consumer safety, which has been put forward by governments and public
agencies. New flame-retardant systems are needed to meet the new product and market demands.
New regulations, standards and testing methods, as well as
instruments, are essential for assessing and defining these needs. These new
regulations present new challenges to the flame-retardancy industry. With new
fibers /blends rapidly changing the economic situation, today manufacturer
needs to be fully aware of new regulations and the products and processes that will meet them. Companies that adopt the latest technology will have the edge in
providing superior products with the best balance of properties at the lowest
possible price Synthetic polymers have largely replaced the use of wood, Glass
and other metallic materials in our homes, offices, automobiles and other
public areas. These synthetic materials are often petroleum based plastics that
easily ignite, spread flames quickly and release toxicants when burned.
Fire safety is a significant cause of property damage and of
death. Standards are therefore set for electrical appliances, textiles
upholstery and many other materials to minimize these losses. To meet fire
safety standards, products made of synthetic materials are modified with flame
retardant chemicals that inhibit the ignition and spread of flames. Recently,
there has been a great deal of interest in providing effective flame retardants
for normally flammable substrates. For example, there is great interest in the
development of flame retardant finish on synthetic fibers like polyester, nylon,
polypropylene etc, without disturbing the desirable physical characteristics of
the fibers. Textiles consist of highly ignitable materials and are the primary source of ignition. They contribute to rapid fire spread; however, reduction of
ignitability can be obtained by
1: Use of Inorganic materials {Asbestos, Glass etc}
2: Through chemical treatment with FR {Flame Retardant
chemicals}
3: Through modification of the polymer.
Function of a Flame Retardant:
Flame retardants are chemicals are applied to fabrics to
inhibit or suppress the combustion process. They interfere with combustion at
various stages of the process e.g. during heating, decomposition, ignition of
flame spread. Fire is gas phase reaction. For a substance to burn, it must
become a gas. As with any solid, a textile fabric exposed to a heat source
experiences a temperature rise. If the temperature of the source (either
radiative or gas flame) is high enough and the net rate of heat transfer to the
fabric is great, pyrolytic decomposition of the fiber substrate will occur. The
products of this decomposition include combustible gases, non combustible
gases and carbonaceous char. The combustible gases mix with the ambient air and
its oxygen. The mixture ignites, yielding a flame, when its composition and
temperature are favorable. Part of the heat generated within the flame is
transferred to the fabric to sustain the burning process and part is lost to
the surroundings.