Although Vietnam-the world's fourth largest textile and apparel exporter - has huge potential for cotton cultivation and production, the local sources supply less than 2 per cent of the total requirements and the industry imports huge quantities from outside. The country's Vietnam National Textile and Garment Group (Vinatex) now plans to invest $441.3 million in 59 textile, dyeing, garment and infrastructure projects over the next two years alone. Government policies are favourable to industry and entry barriers are not high. Vietnam's textile and apparel industry is now looking forward to another boom, and presents an opportunity for others to cash in on its growth plans.

Vietnam National Textile and Garment Group (Vinatex), the apex body of the textiles industry in that country, has declared that Vietnam has become the world's fourth largest textile exporter. In the first half of this year, the country earned an estimated $12.18 billion from textile and clothing products -a year-on-year (YOY) increase of 10.26 per cent. The industry is well on track to meet its 2015 export target of $27- 27.5billion. The three largest importers of Vietnamese products are United States -with a YOY growth rate of 11.01 per cent, South Korea - with a YOY growth rate of 8.33 per cent, and the European Union - with a YOY growth rate of 8.2 percent.

Vietnam's garment and textile industry consists of three sub-sectors: up-stream sector (fibre production), mid-stream sector(fabric production and dyeing) and down-stream sector (garment manufacturing).In the Initial years, the sub-sectors that produced fibres or fabric were not up to the mark in quality and were mainly used for domestic consumption.

Although Vietnam has huge potential for cotton cultivation and production, the local sources supply less than 2 per cent of the total cotton requirements and the textile industry imports huge cotton quantities from outside. The local fabric industry supplies about 20 per cent of the total input demand by the garment sector, the rest is imported from overseas for export-oriented garment industries.

Overview of Vietnam's textile and apparel industry

Sector development and trends

         Vinatex plans to invest VND 9.4 trillion ($441.3 million) by 2017 in 59 textile, dyeing, garment and infrastructure projects. These include 15 fibre production projects, 18 textile and dyeing projects, 18 garment projects and eight infrastructure projects. Under the plan, Vinatex will disburse VND 2.425 trillion ($113.85 million) to develop these projects this year, with VND 805 billion ($37.8 million) going to fibre projects, VND 713 billion ($33.5 million) to textile and dyeing projects, VND 726 billion ($34.1 million) to garment projects, and VND 181 billion ($8.5 million) to infrastructure in industrial zones for the textile and garment industry. With the investment, Vinatex expects to increase its production capacity this year to 6,000 tonnes of fibre, six million metres of dyed cloth, two million vests and blazers and four million rousers, as well as one million shirts and two million knitwear products.

         For Vietnam's textile and apparel industry, entry barriers are not high due to favourable government policies to encourage the development of this industry and moderate requirements of technology, capital, etc. In addition, access to inputs and distribution channels are also relatively easy. This explains why there are now approximately 6,000 businesses operating in the textile and apparel industry throughout the country.

         Large number of suppliers, moderate difference and low costs of switching suppliers lead to low bargaining power of suppliers. Currently, the main suppliers for Vietnam's textile and apparel enterprises are companies in China, South Korea and Taiwan. To be eligible for incentives from the proposed TPP and EU-Vietnam FTA, manufacturers have to switch from suppliers in those countries to that in Vietnam or TPP countries.

         Bargaining power of buyers is not too high due to high demand and low production capacity of enterprises. In particular, during the peak period of Q2 and Q3 each year, these businesses typically operate at maximum capacity. With the increasing trend of Chinese labour costs and expectations from trade agreements, Vietnam's apparel industry will continue to enhance its role in the global chain.

         The ability to convert substitute product line is high (for example, from jeans to khaki, from t-shirts to shirts, from one brand to other brands, etc.). This is the result of low costs of changing products, the diversity of price and product quality and changes in fashion trends over time.

Although demand in the industry is high, the competition in the industry is high as well. The competition is not only for large customers, but also in market of inputs and labour. Currently, the ancillary industry of Vietnam only meets the small demand for inputs; so the business is subject to intense competition for access to raw material quality, reasonable prices. Besides, labour is one of the most important elements of the manufacturing process. Labour in the textile and apparel industry are mainly women who have not worked for too long in the industry. Enterprises have to be in fierce competition to attract and retain employees, especially employees with experience and skills.

Major buyers importing from Vietnamese garment plants:-

         Sojitz

         Camel Active

         Gap

         Itochu

         Marks & Spencer

         Nike

Order the complete study (texpro@fibre2fashion.com) and get to know more about the Vietnamese Textile & Clothing industry including labour cost, power cost, employees, wage structures, T&C enterprises, growing markets, value chain intricacies and more. Don't miss out on the pre-order discount!