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Role of ERP in textile industries
By  : S. Sudalaimuthu, N. Vadivu

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Figure 1.5 Module of Dye House Control Center



Standard Software Modules

  • Control Room" Basic module, including dye programs management and reporting.
  • Dye Lots Creation and Maintenance
  • On-line Production Scheduling
  • Look Ahead, showing expected MANUAL interventions.
  • Recipe Management
  • All Costing Analysis (Energy, Dyes and Chemicals, Operation).
  • Guided Weighing Stations
  • Integration with Liquids and Powders Dispensers
  • Smart Dye Program/Recipe Optimization
  • Smart Scheduling Optimization


The AREL Control Center fully supports integration with other systems. Beside the built In connectivity to leading dye-house peripherals like powder dispensing, color matching or E.R.P systems, any other system can easily integrate with the AREL system, using data base link methods. Integration with AREL Liquids Dispenser is immediate, since the dispenser's controller is the same controller, which controls the dyeing, machines.


2. Dispensing for Batch Dyeing


O.T.D. - On Time Volumetric Dispenser

 

AREL Volumetric On Time Dispenser is a high precision, high capacity dosing system for liquid products. The dispenser measures programmed quantities of the liquid and forward it to a selected destination.   

 

The system combines a high capacity variable speed-dosing pump and high precision flow measuring device, controlled by a PC based industrial controller. The delivery valves are installed on a common battery.  Carefully sized distribution pipeline, with air actuated three way valves, is normally used to connect the dispenser to the destinations, ensuring an efficient and very simple layout. Very small quantities of water are required to flush the line. A unique algorithm controls the variable speed dosing pump, enabling high capacity and high accuracy/resolution, for large, as well as, for small dispensing quantities.


 

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