Utilization of natural substances as sedimentation aids for
clarifying effluents in the textile industry long predates written history. The
first specific mention of lime and aluminus earth for this purpose appeared in
the latter part of the first century AD. Use of such aids in large industrial
plants appears to have started in the first part of the nineteenth century. In
1951, ushered a new era in solid liquid separations by chemical reagents.
They were the first of a wide range of flocculants tailored to meet many needs
such as clarification of water, treatment of municipal sewage and industrial
wastes, textile, pulp and paper mills effluents etc.
Theory of Flocculation
In the market place, selection of a flocculants depends on
optimizing the cost to performance ratio that is achieving desired performance
at a minimum cost. Although a systems point of view predominates {including
flocculant availability, reproducibility, handling, storage, tolerance to
fluctuations in treatment plant loading, while meeting out put specifications,
equipment in place and necessary modifications etc }, the delivered cost per
unit weight of individual flocculants always enters as one factor.
Consequently, a relatively few monomers suitable for incorporation in to water
soluble polymers and produced on a sufficiently larger scale to have low cost,
are the major building blocks for commercially important synthetic polymeric
flocculants. In the absence of flocculating agent, the energy of interaction
between a pair of particles { a factor in formation of aggregates }
traditionally is formulated as arising from two components, a term a rising
from overlap of double layers leading to repulsion, which leads to van der
Walls attraction. Since dispersion forces are short range, the particles must
be close together before a significant attractive force develops. The distance
of closest approach for colloidal particles is strongly influenced by the
magnitude of the double layer, which therefore, influences the stability of a
suspension. Flocculating agents enhance aggregation either by modifying these
energy terms or by introducing new interaction terms, there by destabilizing
the suspension and effective solids liquids separation. Emphasis on
electrostatic stabilization of suspended particles in an aqueous substrate does
not imply the absence of other kinds stabilization. The surface characteristics
of particles range from hydrophobic to hydrophilic. Suspensions of hydrophobic
particles such as minerals, tend to be stabilized primarily by surface
charge.Hydrophylic particles, such as sewage sludes are stabilized by solvation
as well as charge. For example, the hydrophilic surface may result from a
coating of firmly anchored polysaccharide or similar polymeric species with
loops of the polymer extending out from the particle surface in to the aqueous
phase. When two particles approach one another and the polymer

segments interpenetrate . Solvent molecules are forced out
of interpenetration volume. There is free energy associated with the solvent
exclusion called steric stabilization, which provides the thermodynamic barrier
to close approach of particles. The flocculants currently in commercial use can
be conveniently classified as inorganic, synthetic organic and those derived
from natural products { naturally occurring organic polymers which may have
been modified chemically. These flocculants, polyelectrolytes are they are
called, have very high molecular weights and are fully soluble in water. They
have the ability to bridge between suspended particles.