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T4T automatic sorting machine for recycling used apparels

23 Aug '12
7 min read

The Textiles4Textiles (T4T) automatic sorting machine makes it possible to automatically sort the lower quality garments in such a way that higher value recycling becomes possible. For example the automatic sorting of 100% cotton will make it possible to manufacture jeans in which recycled fibres are used made out of post-consumer cotton textile waste.

The first – industrial scale – T4T sorting machine has been developed during the past three years by a consortium of SMEs under the name Textiles4Textiles. Each partner in the T4T consortium represents part of the value chain of second-hand textiles: collection, sorting, recycling and manufacturing. The first partner in the chain is KICI Foundation, the biggest charity collector of second-hand textiles in the Benelux. The second partner, Wieland Textiles, is responsible for the sorting process. Therefore, the T4T sorting machine is installed at the premises Wieland in Wormerveer, so that hand sorting and automatic sorting can be part of an integrated process.
 
The technical core of the machine was developed by the German companies LZH, specialized in Near Infra Red (NIR) technology, and m-u-t AG, specialized in the hardware and interface of the detection device. The next partner in the chain, Frankenhuis, is specialized in the unraveling of second-hand textiles into fibres. 
 
Groenendijk Bedrijfskleding, a sales company specialized in work wear, has developed a work wear collection in which partly post-consumer recycled fibres are used. Work on Progress was involved in the project for the purpose of building the business case for the machine as well as marketing.
 
Lastly, ENVIU made a film to promote the project and involved students in the carrying out of various research activities.
 
In order to be able to carry out this innovative project with the partners of T4T - being mainly SMEs – a subsidy was obtained from EU’s Eco Innovation program.
 
With 3.4 million jobs in eco-industries and a growing demand for environmental products and services, Europe has the potential to meet the environmental challenges of the future. The EU’s Eco-innovation initiative was set up to tap this potential to the fullest by giving clever ideas and new environmentally-friendly solutions a chance to reach an EU-wide market.
 
Eco-innovation boosts economic growth whilst protecting the environment. The T4T project contributes to this European ambition by creating new possibilities for the textile industry and creating jobs in both sorting and recycling companies. In addition, there is the positive environmental impact of the usage of recycled fibres.
 
 

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