Home / Knowledge / News / Textiles / Bayer to use Co2 for production of mattress foam
Bayer to use Co2 for production of mattress foam
30
Jul '13
Following a successful test phase, Bayer is aiming to commercialize the use of the greenhouse gas carbon dioxide as a new raw material for plastics. The company has started the planning process for the construction of a production facility at its site in Dormagen, Germany, where CO2 will be used to produce a precursor for high-quality foam. The objective is to initially make larger quantities of this precursor available to selected processors from 2015.

The use of carbon dioxide benefits the environment. CO2 replaces a portion of the fossil raw materials, such as petroleum, that would otherwise be used exclusively. At the same time, Bayer expects the new process to provide economic advantages over the conventional production method.

Waste gas turning into profitable raw material

“CO2 is taking on a new light: The waste gas is turning into a useful and profitable raw material. That makes us one of the first companies worldwide to take an entirely different approach to the production of high-quality foams,” says Patrick Thomas, CEO of Bayer MaterialScience.

The materials manufacturer collaborated with partners from industry and academia to develop the process, which has been tested intensively over the last two years. As part of the publicly funded research project “Dream Production”, a pilot plant at Bayer’s main site in Leverkusen produced smaller quantities of the precursor polyol, in which the CO2 is chemically bound.

The substance is used for the production of polyurethane foam. This high-quality material can be found in many everyday items, including upholstered furniture, automotive parts, refrigeration equipment and insulation material for buildings. In internal tests, the new foams show at least the same high quality as conventional material based entirely on fossil fuels.

Mattresses made with CO2

“After successfully completing the test phase, we are now launching Stage 2 with the target of commercialization,” says Thomas. The first use of the new CO2-based flexible foam will be for the production of mattresses.

The planned production facility in Dormagen will have a capacity of several thousand metric tons. “This will not be enough to accommodate the market demand, of course. It is Bayer’s patent-registered technology and we have not yet decided to be the exclusive producer of this innovative polyol. Licensing might also be a possibility,” adds Thomas.

About Bayer MaterialScience:

With 2012 sales of EUR 11.5 billion, Bayer MaterialScience is among the world’s largest polymer companies. Business activities are focused on the manufacture of high-tech polymer materials and the development of innovative solutions for products used in many areas of daily life.

Bayer CropScience

Must ReadView All

Textiles | On 28th Apr 2017

Fix 5% GST rate for textile goods: Textile bodies

Uniform levy of 5 per cent Goods and Services Tax (GST) on all...

Textiles | On 28th Apr 2017

India lifts CVD imposed on Nepali Jute goods

The countervailing duty (CVD) that was imposed on Nepali jute...

Courtesy: Williamsburg Garment Company

Fashion | On 28th Apr 2017

'We have grown by staying small & maximising efforts'

The easiest way to go out of business is to be too big or expand too...

Interviews View All

Jim Desai
Blaiva Fabricaa

Fashion industry likely to remain labour-intensive in coming years

Md Hanifur Rahman
Aman Group

The level of understanding the job role and organisational requirements...

Pratik Bachkaniwala
Palod Himson Machines

Fabric processing machines are picking up

Steve Cole
Xerium Technologies

Steve Cole of Xerium Technologies discusses the industry. Xerium is the...

Kai Poehler
Voith Paper GmbH & Co. KG

The glass mat industry is growing by five to eight per cent annually. Kai...

Giorgio Mantovani
Corman S.p.A

Giorgio Mantovani, MD of Corman, with a presence in both Milano and New...

Prathyusha Garimella
Prathyusha Garimella

Hyderabad-based designer <b>Prathyusha Garimella</b> is known for blending ...

Judy Frater
Somaiya Kala Vidya

Among the many honours showered on Frater, including Fulbright and Ford...

Igor Chapurin
Chapurin

"Now we can see the Russian trend in international fashion. And Russian...

Press Release

Press Release

Letter to Editor

Letter to Editor

RSS Feed

RSS Feed

Submit your press release on


editorial@fibre2fashion.com

Letter To Editor






(Max. 8000 char.)

Search Companies





SEARCH

news category


Related Categories:
April 2017

April 2017

Subscribe today and get the latest update on Textiles, Fashion, Apparel and so on.

SUBSCRIBE


Browse Our Archives

GO


E-News Insight
Subscribe Today and Get the
Latest News Update in Your Mail Box.
Advanced Search



X