Ultrasonic welding applications for baseball cap

25 Jun '08

4 min read

Consultation and technology from one source
Due to the many years of experience of RINCO ULTRASONICS AG and TECHSPAN GROUP in application technology consultation and solution development, combined with innovative ultrasonic welding machines and know-how in tool construction and manufacture, it was possible to produce this multifunctional LED high tech baseball cap economically, cost effectively and with perfect quality. 2C-Light produces up to 500,000 items a year and is extremely satisfied with the welding results.

Dynamic 3000 Series ultrasonic welders
The Dynamic Series 3000 ultrasonic plastic welder is a servo pneumatic controlled 20kHz welding press with process-optimized force profiling and integrated speed and force control. It is suitable for medium and large scale welding operations and die cutting of textiles.

In order to give the multi-phase structure of semi-crystalline polymers maximum welding strength, Dynamic Series presses are equipped with force profiling, by means of which plastification can be adjusted during the welding process. Due to the peripheral software ACUcapture and ACUremote, developed by RINCO ULTRASONICS AG, paramters, measured values and graphics can be transferred to external PC networks, statistically evaluated and changed online, making remote maintenance an option. This form of data evaluation is vital for future oriented production.

TECHSPAN GROUP