- Pioneer in introducing the concept of Open End Spinning in India.
- The first BD-D330 model of Saurer Schlaflorst open end spinning machine and installation BD 380 Open End Spinning Machines and of the revolutionary Savio Flexi S3000 Rotor Open End machine with auto doffing & piecing and electronic clearer.
- First to install Automatic Cone Winding in this region in the form of Schweiter automatic circular winding machines.
- Very High Production Rieter C60 cards for OE and RSB D 40 Draw Frames.
- First time in India to Install Rieter E75 combers with Automatic Piecing system.
- First to buy Suessen Compact Spinning frames and conversion of LR DJ/5 and LR G5/1 to compact spinning
- Rieter K441 Compact Spinning Machinery with Savio "Polar" Link Coner.
- Installation of revolutionary Elitwist concept with desired benefits of two-ply twisted yarn in spindle point itself and thereby reducing conversion cost drastically
- Has undertaken large-scale adoption of eco-friendly, non-conventional energy sources "Green power" by installing numerous windmills. About 70% of the total power requirements are met by this eco-friendly energy source.
- Captive power generation by Installation of Gensets based on HFO
- Retrofitting versatile "Amsler" slub yarn-Multi count & Multi twist attachments
- Installation of highly profiled gassing machines from SSM and RITE of world repute
- Installation of dyable soft package cone winders from SSM technology
The business has reached many countries in the world including Japan the most quality conscious consumers. Wherever they go, the division's yarns achieve premium status as a result of timely delivery, impeccable quality and cordial after sales service.
The process route and the latest generation machinery employed are as below
Blow Room:Rieter, LMW,
Carding: Rieter- c60, Trutzschler- DK 903, Lakshmi-LC 300A
Comber Preparatory: SB2 Drawing & E32 Unilap
Comber: Rieter E 75 with automatic piecing
Drawing: Rieter D40
Simplex: Chinese with bobbin feeding system
Spinning: Rieter, KTTM, Lakshmi, Suessen
Compact: Rieter K 441, Suessen FIOMAX
Elitwist:Rieter, Suessen
Auto Coner: Murata, Savio and Schlafhorst
Doubler Winding: Peass Propeller winder
TFO: VJ 120 HS, Muruata, Savio and Volkmann Focus 10
Gassing: SSM and Rite
Soft package: SSM
RAJAPALAYAM MILLS LTD.
The flagship mill of Ramco Group Textile Division was established in the year 1938 with 6000 spindles. Strict quality standards, constant desire for innovation and implementation of latest technology have resulted in consistent progress.
It was a total capacity of 71168 spindles with 22816 Ring Spindles, 36352 Compact spindles, 9600 Elitwist Compact spindle and 2400 Spindles of Amsler slub attachment.
SUDARSANAM SPINNING MILLS
Stringent quality control measures have resulted in consistent delivery of high quality yarn to customers. This has resulted in the progressive growth of the mill as evident from the increased sales turnover over the years. Ramco has pioneered once again, by recently establishing a new unit at Silvassa located near Gujarat, North India with a strategic advantage owing to the close proximity to cotton growing fields and yarn markets.
Sudarasanam Spinning Mills is Rajapalayam is 100% Compact Spinning Mill with a total installed spindle of 41856 of which 25056 spindles are of Suessen Compact and 16800 Spindles of Rieter R 441 with Auto doffing and linked to Auto Coner.
Sudarsanam Spinning Mills, Silvassa unit is having spindle capacity of 28800.
SRI VISHNU SHANKAR MILL LTD
A modern mill with the latest machines from renowned textile machinery manufacturers. A continuous modernization program has guaranteed high quality and timely delivery of yarn to customers.
This unit has a total spindles of 64032 compressing 27936 normal ring spindles, 16416 Suessen Compact spindles and 16800 spindles of Rieter K441 with Auto doffer and linked to Auto Coners.
SANDHYA SPINNING MILL LTD
Commitment to Quality system and modernization plans with sophisticated machinery combined with a professional work force ensure consistent progress in producing yarn of super fine counts.
In Sandhya Spinning the total spindle capacity is 50352 out of which 21456 spindles are normal ring spindles, 9072 Suessen Compact Spindles, 16800 Rieter K441 spindles with and linked to Auto Coner and 3024 spindles of Amsler Slub yarn attachment.
THANJAVUR SPINNING MILL LTD
Taken into the fold of Ramco Group Textile Division since 2001, this mill is progressing well and with planned modernization its all set to become a leading producer of high quality yarns.
This unit has an installed capacity of 50160 spindles out of which 12096 spindles are Suessen Compact attachment.
RAJAPALAIYAM SPINTEXT
A division of Rajapalayam Mills Ltd., it has established its presence in the most quality-conscious market of Japan in technical collaboration with Dokobo through Mitsubishi with its high quality yarn and its brands well known in Japan. Commitment to continued improvement and stringent quality control measures ensure a good business even when exports continue to soar. Recently it has been awarded "Usterized" certificate by M/s Uster Technologies, Switzerland, and it is the first company to be awarded such a coveted certificate in South India.
This will with a total spindles of 33552, has 13872 normal Ring Spindles, 16800 Spindles of Rieter K 441 Compact frames linked to Auto Coner and 1920 spindles of Rieter K43 Compact Frames.
SRI RAMCO SPINNERS
Another Spinning Unit. It mainly caters to the needs of Japan, Korea, Hong Kong, Taiwan and Honduras. A Quality-driven mill with passion for excellence ensures products delivered with the highest quality.
Sri Ramco Spinners has a total spindles capacity of 43296 compressing of 14400 normal spindles, 4032 spindles with Amsler slub attachment, 6048 spindles of Suessen compact, 2016 spindles of Suessen Elitwist compact and 16800 spindles of Rieter K 441 Compact system with link system to Auto Coner.
RAJAPALAIYAM TEXTILES
Another mill, a division of Rajapalayam Mills Ltd has the distinction of exporting 100% of its production to Unitika Japan through Mitsubishi Corporation since its inception. With adoption of their technical know-how our yarns are used in very large and sophisticated end use applications of fabrics.
This unit is having 17136 spindles with 15120 normal spindles and 2016 spindles of Rieter K 44 Compact systems.
OE PROJECT IN ANDHRA PRADESH
Ramco Group Textile Division has started Open End Spinning project with 25 machines spread over 5 units in Andhra Pradesh with latest Savio Flexi Rotor S3000 Madel machines having auto doffing and auto piecing compressing.
This unit is capable of producing 100% Virgin Cotton Open End yarn and also 100% Viscose yarn.
QUALITY CONTROL
Quality control begins from cotton itself
Cotton undergoes stringent inspection schedules, right from hand classing at fields by experienced hands, and sometimes the brass of the division, to instrumental testing at the state of the art testing laboratory, with upkeep of the instruments and calibration done as per laid procedures.
The in-process materials are inspected at all stages and sub standard materials are either reprocessed or rejected according to severity. Well defined quality norms are followed to confirm conformity. The outgoing materials are subject to vigilant and stringent quality control inspection almost daily and the lots not complying with our norms are rejected straight away.
The sophisticated and versatile Uster Testing Instruments and other popular Instruments are used in testing as follows
Uster Spectrum :
100% Fibre testing for all parameters.
Uster Tester 4 / Uster Tester 5 :
Testing of evenness of materials and other allied parameters like Hair, density, dust particle, dia and Trash. Simulation of fabric to forecast yarn behaviour in down stream process is also available.
Uster Tensorapid 3 & Uster Tensojet
Tensile Strength, Elongation%, work done and RKM
Uster Classimat :
To check infrequent faults in the yarn in 33 classes and forecast performance in subsequent processes.
Zweigle TPI Tester
To test TPI inserted in the yarn
Other on-line testing instruments like
Uster Ring Data
To study the performance of each spindle wise breakage, stoppage, fault, idle time.
Uster Cone Data
Drum-wise quality control of all Auto Cone Winding machine in one place
Uster Lab Data
Consolidated report from all the Uster instruments.
The following attachment on the processing machines help us a lot in maintaining quality in our product
- Blow Room-Contamination detector-Jozzi and Sieger
- Auto Levellers in Cards, Comber & Drawing : To ensure slivers of uniform quality.
Quality Policy :
The division has laid a quality policy and has made it known upto the last operator of the group. The quality policy stresses prime importance on supply of quality goods on time consistently to meet the consumers of varied interests and requirements.
ACCREDITATIONS TO QUALITY
The Division has achieved the following accreditations to proclaim its strict adherence to quality.
- To use "Supima" label on its yarns spun from 100% Supima Cotton.
- "Usterized" certificate to assure that 100% testing is carried on unrivalled Uster instruments.
- Oeko-Tex certificate to ensure that the yarn does not contain any harmful substance.
- Certificate to produce and sell organic cotton yarns as per customers requirements from control union certifications (formerly skal international).
Apart from the above the Division follows renowned '5S", ISO 9001 concepts and "Quality circles" to assure its commitment to quality.
WORK FORCE AND MOTIVATION :
Work force is an asset to the division. They are sincere, dedicated and submissive. Total involvement of all in the betterment of the Division can be seen in the discharge of work according to procedures laid at various stages of processing.
As the founder rightly said that "A contended worker shall give maximum output to his employer", the Group has strong belief in worker's welfare and hence introduced many beneficial schemes to motivate them to work with total involvement are as follows
- Unique pension scheme for 10 years after retirement
- Loan facilities at subsidised interest rates
- Collective purchases of home needs
- Annuity and accident insurance facilities
- Corpus fund for assistance on accident and death
- Recreational facilities and Holiday Home facilities.
- "Visit India" assistance
- Cash and Gifts to Efficient workers in a public function and a grand get-together
- "Build your own home" - Loan
- Labour education scheme
- Educational subsidy to the Children of the employees
SOCIAL COMMITMENT
The Ramco Group strongly believes in the principle that any industry has to return a portion of its income to society, from which it has earned. To effect this, the group runs various Educational institutions right from elementary educations schools to ITI & Polytechnic colleges. It runs a charity trust and a fully equipped diagnostic centre apart from liberally contributing to the Government Hospital in Rajapalayam, named after its founder.
Dealers & consumers speak on Ramco
- Mitsubishi-Yamaguchi, Hiromatsu
- Unitika
- Dokobo
- ITC srl
- Italian Companies
- Kikani Exports
- Relishah Export
Conclusion:
Ramco Group Textile Division can be taken as one stop place for all requirements of yarn by any consumer in the world, with assurance on quality, delivery, after sales service and customers delight.
Come to Ramco, enjoy our service and feel elite.
For Mills specification of Ramco Group Textile Division click here.
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