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Job in Madura Coats Pvt Ltd for Executive – Manufacturing

Executive – Manufacturing
Posted On :23-Nov-2017   

Madura Coats Pvt Ltd
  Job Location : Tirunelveli (India)
  Experience : 1-3 Years
Salary : Undisclosed

Job Description

Ensure optimal allocation of trained resources within the shop-floor to achieve service lead times and KPI targets.
Ensure optimal resourcing and utilization of all throughput order functionality in order to effectively manage the department and to ensure that all lots are produced within shade tolerance and within service lead times.
Streamline operations by constantly monitoring work practices, work flows and processes and take remedial action to streamline operations as necessary.
Continually drive productivity and efficiency improvement in all facets of operations as measured by all key performance indicators such as RFT , Colour Quality , LpMpD , throput , MLT through careful review and analysis of these performance indicators. Ensure the released orders should deliver within 48 hrs with in the colour tolerance and without any customer complaints.
Monitor, analyze and report all KPIs of bulk dyelots and to ensure that the highest levels of reproducibility are maintained.
Do and record pH comparison of five fully flooded lots at various stages – staring, at hold time, before hot drain. Any variation to take up and correct it .
Ensure the operators to maintain a high level of technical capability through the provision of ongoing training, technical support and performance assessment and feedback.
Communicate department KPI’s to all stake holders.
Keep the machinery register update by recording all machinery details and co-ordinate it monthly in Dept. meeting.
Coordinate and deliver all cross-training within the team to provide greater flexibility in the allocation of resources and to deliver productivity improvements.
In conjunction with Quality Department, receive and investigate all customer shade complaints and recommend/take corrective action as appropriate.
Dispatch min 90% industrial lots with in 24 hrs .
See that all unloaded lots sample came for feedback with in thirty minutes .
Dry all passed lots F I F O and dispatch it
Do hourly feedback report and do WFT of all rejected lots immediately find out the root cause and take corrective actions -- like calling Engineering, operators , pre -screener .
Arrange the re-dye of each rejected lots immediately in the same machine.
Check and confirm that next lots dispersed colour is ready near the stock tank and next lots powder form colour is ready in Kanban system.
Ensure the colour and chemicals are replenished in day shift by colour weigher .
Continually promote the principles of 5S housekeeping and maintain a target of 95% score .

Key Skill

  • Manufacturing,Technical Knowledge,Machines,Productivity,Quality

Eligibility Criteria

  • Ensure the targeted productivity/ LpMpD/ Effy by completing lots within the standard cycle time , ensure Safety and targeted technical performance like RFT & Colour Qlty and service requirement MLT. This position is also to support its own area to be sourced by fully trained dyeing operators


  • Salary : Undisclosed
  • Category : Textile
  • Subcategory : Manufacturing & Production
  • Gender Prefrence : Any
  • Position : 1
  • Role Executive – Manufacturing

Company Profile

Madura Coats Pvt Ltd

Coats has a long heritage and has been serving customers and playing a part in communities for more than 250 years.
Our well known brands and company-wide understanding of our customers and consumers mean our products and services meet current and future needs. Our strong relationships with our business partners and consumers, coupled with the deep expertise of our people, builds trust and certainty.
We supply yarn, zips, sewing and needlework products to a wide range of markets around the world.
Our products are part of the fabric of everyday life: from clothing, accessories and furniture to fibre optics and healthcare items. Last year we dyed over 150 thousand different colours in over three and half million production batches, making Coats the world's leading player in industrial threads and textile consumer crafts products, and the second largest global zip manufacturer.

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+91-99099 91595