Karl Mayer launches new warp knitted jersey fabrics

April 22, 2020 - Germany

Karl Mayer, which offers solutions for warp knitting and warp preparation for weaving and technical textiles, has launched a new collection of warp knitted jersey fabrics named Jersey Evolution. The production equipment used is the high-performance warp knitting machine, HKS 2-S. Warp knitting technology a versatile technology in textile production.

A wide range of machine gauges, yarns, and possible patterns facilitates the production of countless different textiles with special properties. Typical products from other textile manufacturing technologies can be used and combined with the technological advantages of warp knitted textiles – as demonstrated by the outcome of Karl Mayer’s latest textile product development.

The particular benefits of these new fabrics include a soft, sleek feel that’s fine and smooth to touch, with high elasticity but resistance to permanent loss of shape, as well as smooth, free-cut edges. These characteristics are backed by specially chosen machine configurations and lapping technology: the very good recovery capacity of the bi-elastic fabric is created by implementing a two-needleoverlap, according to Karl Mayer.

Thanks to a special meshing of the elastane threads, firm and straight edges are created which have a very low or zero tendency to curl. The chosen lapping, together with a high machine gauge, ensure a smooth, fine surface and a flowing fall – or a look and feel customary to circular knit fabrics. But in comparison to circular knit, the manufacturing process of the highly elastic, warp knitted power jersey is substantially more productive. A HKS 2-S boasts the same output as around 2.5 circular knitting machines. This high-performance warp knitting machine also offers advantages with regards to spare parts. The needle leads in warp knitting machines can last up to six times longer than those in circular knitting machines. Thanks to this long usage cycle, costs for a set are halved, which results in running costs being lowered considerably.