Cargill & Helm invest $300 million in US-based renewable BDO facility

17 Jun '21
3 min read
Pic: Cargill
Pic: Cargill

American firm, Cargill, and Germany’s Helm have announced a joint venture, Qore, to help brands replace fossil-based chemistries with bio-based intermediates and reduce their greenhouse gas emissions. As part of the agreement, both companies are investing a combined $300 million to build the first commercial-scale, renewable BDO facility in the US.

The Qore joint venture will focus on producing QIRA, the next-generation 1,4-butanediol (BDO). Made biologically through the fermentation of plant-based sugars, QIRA can save up to 93 per cent of greenhouse gas emissions when replacing today’s widely used chemical intermediates made from traditional fossil sources. QIRA can be used the same way as its chemical counterpart but with significantly better environmental performance. For example, QIRA can be used for making spandex and other polyester-based chemical fibres as well as biodegradable plastics, polyurethane coatings, sealants, and artificial leathers, thereby improving their environmental footprint, according to a media statement by Cargill.

Bio-based intermediates give the apparel, automotive, electronics, and packaging industries the ability to improve their environmental footprint without sacrificing product performance or altering their existing downstream manufacturing processes.

Cargill and Helm plan to build the bio-based intermediate production facility at Cargill’s existing biotechnology campus and corn refining operation in Eddyville, Iowa. The plant will be completed and operating in 2024 to meet the demanding specification of product supply chains, according to Cargill.

Qore has licensed Genomatica’s BDO process technology and is using Cargill’s global feedstock supply and fermentation manufacturing expertise to initially produce and distribute an expected 65,000 metric tons per year minimally of its first bio-intermediate, QIRA. Helm will work with brand owners, original equipment manufacturers and their suppliers to incorporate QIRA into their respective products.

“With consumers demanding more sustainable products, brands are not only looking for more innovative, environmentally-friendly solutions but also are needing supplier capabilities and resources that can consistently meet those expectations. This new venture combines Cargill’s end-to-end supply chain and long-standing, successful product commercialisation in several bio-industrial markets with Helm’s expertise in effectively bringing unique chemical applications and other creative solutions to life and to the market,” Jill Zullo, vice president, bio-intermediates/bio-industrial at Cargill said in a statement.

“For Helm, this joint venture marks an important milestone in our commitment to providing solutions for a successful transformation to a sustainable planet and society. Through partnership and collaboration with brand owners and their suppliers, we will bring sustainable product options to these consumer-driven industries that will not only help them differentiate their brands but also create a more environmentally responsible future,” Axel Viering, member of the executive board for business line chemicals at Helm said.

Fibre2Fashion News Desk (GK)

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