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Home / Knowledge / News / Textiles / Karl Mayer's yarn warping machines a hit at Highsun

Karl Mayer's yarn warping machines a hit at Highsun

30
Jul '18
Courtesy: Karl Mayer
Courtesy: Karl Mayer
Karl Mayer’s warping machines for yarns have been in huge demand in recent years at Highsun, one of the world’s largest company groups specialising in the polymerisation and spinning of polyamide and in the production of spandex, headquartered in China. Karl Mayer is a leading manufacturer of warp knitting and warp preparation machines, based in Germany.

Highsun relies on many years of experience in direct warping. An early subsidiary of the company, the GuiFuRen Company, began warping spandex in 1994 using one of the first elastane warping machines supplied by Karl Mayer. Managers in warp knitting companies were increasingly coming to the conclusion that high-quality warp beams could have a clear, positive influence on their production, but they also knew that extensive experience, technical knowledge, and innovative machines were needed.

For this reason, in 2011, Highsun invested in a large number of Karl Mayer’s warping machines for processing warp beams with elastane yarns, and set up its own warp knitting and warping department. Its customers could obtain high-quality warp beams for warp knitting direct from Highsun.

20 of Karl Mayer’s elastane warping machines, types DSE HH and DSE 21/21 EC, are currently running in Highsun’s factories. Yarns having counts of from 18 to 640 den can be processed on these warp preparation machines, and beams carrying between 30 and 1,090 warp yarns can be warped. The company also invested in a number of DS 50/32 DNC direct warping machines at the end of 2017 to enable it to produce super-sized beams.

The DSE HH and the DSE 21/21 EC produce warp beams from elastane and deliver an exceptional level of performance. Their vertical process management system enables even very fine yarns to be processed gently, the freely running yarn permits the machines to be operated easily, and the machines are extremely flexible in terms of the stretching conditions. Stretching of the warp yarns on the beam can be selected from between 15 and 100 per cent and is adjusted in three stretching zones. In the pre-stretching zone, the yarn coming from the creel is stretched by between 50 and 210 per cent. Following this, the yarns pass via a positively driven overrun roller system in an intermediate zone, where they can contract again. In the final stretching zone, the yarn is given its final stretch up to the winding point, and this may be between 15 and 100 per cent. (GK)

Fibre2Fashion News Desk – India


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