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Karl Mayer to make ISOWARP model sectional warper in India

Oct '19
Pic: Karl Mayer
Pic: Karl Mayer
Karl Mayer, a leading textile machine manufacturer, is set to manufacture its ISOWARP model sectional warper in India at Karl Mayer, Ahmedabad. The company has also introduced the ISOWARP sectional warper in China and Bangladesh. The company, which is headquartered in Germany, is a pioneer in manufacturing world class machines for warp preparation.

Sectional warping is one of the crucial processes in warp preparation to produce quality and defect-free warp beams. The ISOWARP sectional warping machine ensures quality warp beams for all types of yarns suitable for shirting, suiting, dress material, upholstery, and so on. ISOWARP has been proven to run at higher warping and beaming speeds and, in particular, with a substantial simplification of operation, resulting in improved production, according to Karl Mayer.

Beam to beam reproducibility is guaranteed with Karl Mayer’s in-built KAMCOS system, which additionally has easy access to the teleservice network to remotely support machine maintenance. Only warps of the highest quality guarantee optimal efficiency and fault-free fabric in the weaving department. This modern sectional warping guarantees perfect warp quality at maximum productivity, which is a decisive factor for the weaving department.

Optimum warp build-up on the drum with precise positioning of the reed headstock to the cone is achieved fully automatically and with the highest precision. The reed headstock feed movement is followed automatically. Uniform cylindrical build-up guaranteed through evener roller ensures that the yarn count variations and yarn volume changes do not cause any density variations. The reverse rotation of the drum is important in ensuring a perfect warp sheet laying at its winding point onto the drum with maximum levelling effect from the evener roller.

The Karl Mayer system permits the optimal winding density while at the same time ensuring minimal yarn loading. Thus, an absolutely cylindrical build-up of the warp is achieved from the first to the last section. Thanks to a short distance between the measuring roller and the evener roller, section spread is practically negligible. ISOWARP is designed to produce production warps for all the types of suiting, shirting, sheeting and furnishing applications with the most competitive price performance ratio.

Several factors are responsible for high productivity. A combination of high speed with minimal yarn tension and optimal operator ergonomic preconditions guarantee maximum productivity. The highest precision with long term reliability is required to ensure the best warp quality while preparing warp beams on section warping machine.

Through the consistent application of electronic control engineering and the perfect position of an evener roller, modern sectional warping machines can reliably produce a cylindrical material build-up on the warping drum. Equal end length over the whole width of the warp is thus guaranteed. It ensures that the ends are not only wound to be the same diameter, but also with the same thread tension.

The section tension control measures the overall tension of the warp section immediately in front of the winding-on point on the drum, coverts it into the value for a single end and then compares this figure with the specified figure entered in the system. When any divergence occurs, the CPU adjusts the thread tensioners on the creel until the specified tension range is reached again. Control is so quick and precise that the figure specified is held even in the run- up phase.

Fibre2Fashion News Desk (GK)

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November 2019

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