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Karl Mayer earns an excellent reputation for warp elastane yarns

01
Apr '08

KARL MAYER's elastane warping machines have proved themselves time and time again, and enjoy an excellent reputation worldwide.

They can produce a warp beam build of unrivalled quality, guarantee optimum performance during subsequent processing, and are extremely efficient. The DSE-H 50/30 is, therefore, an extremely successful production machine, surpassed only by its successor.

A change of generation, which is currently being undertaken, envisages the replacement of this successful, top-selling machine by an Elast-O-Matic type DSE-HH 50/32, which will improve precision and ease of operation, and increase productivity even further. The new warping machine for processing extremely sensitive elastane yarns is now up to 25% more efficient, thanks to its optimised technology.

The focus of the development work carried out on the high-speed machine was to replace the existing drive system with multi-motor drives. The software for fault analysis and for re-cording the beam data has also been brought up to the level of KARL MAYER's state-of-the-art KAMCOS technology, and the Teleservice package has been integrated into the overall machine concept – with obvious advantages for the user.

For example, the new Elast-O-Matic enables the beam data for the individual section warp beams to be displayed and compared; any faults can be dealt with before they can cause any problems during subsequent processing.

Right from the start, the new Elast-O-Matic rules out any discrepancies in the warp beam quality as a result of the tension differences in the packages by using new pressure meas-urement technology. This high-tech solution consists of sensors, which are integrated directly into the bearings of the pre-drawing unit. This system equalises the tension differences be-tween and within the yarn packages automatically.

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