Ford Taurus to use eco-friendly bio-based seat cushions

21 Apr '10

5 min read

Ford is making its vehicles more eco-friendly through increased use of renewable and recyclable materials such as the soy and bio-based seat cushions and seatbacks on the 2010 Ford Taurus.

Ford vehicles are now 85 percent recyclable by weight. In 2009, Ford saved approximately $4.5 million by using recycled materials, and diverted between 25 and 30 million pounds of plastic from landfills in North America alone.

"By increasing the use of recycled or renewable content and reducing the use of undesirable materials whenever possible, we're helping to reduce waste to landfills by millions of pounds – and we're doing it around the world," said John Viera, Ford's director of Sustainability and Environmental Policy. "More than ever before, the spirit of ONE Ford that drives our global product strategy also drives our commitment to sustainability."

The 2010 Ford Taurus is the eleventh Ford vehicle to feature earth-friendly bio-based seat cushions and seatbacks. Ford has more vehicle models with seats that use soy and other bio-based foams than any other automaker. Ford Mustang, F-150, Focus, Flex, Escape, Expedition and Econoline as well as Mercury Mariner, Lincoln MKS and Navigator also use the sustainable material.

"We already have bio-based foam on more than 2 million vehicles and we're looking to convert 100 percent of our fleet to it in the future," said Jerry Brown, Ford chief engineer of seat and restraint engineering. "This is just one way that Ford is advancing the use of eco-friendly materials in the industry."

Ford's "reduce, reuse and recycle" commitments are part of the company's broader global sustainability strategy to reduce its environmental footprint while accelerating the development of advanced fuel-efficient vehicle technologies around the world.

Building in green materials
For the past several years, Ford has concentrated on increasing the use of non-metal recycled and bio-based materials, including:

• Bio-based (such as soy) polyurethane foams on the seat cushions, seatbacks and headliners on 11 vehicle models. The 2 million Ford, Lincoln and Mercury vehicles on the road today with bio-foam seats equates to a reduction in petroleum oil usage of approximately 1.5 million pounds
• Post-industrial recycled yarns for seat fabrics on vehicles such as the Ford Escape and Escape Hybrid. A 100 percent usage of recycled yarns can mean a 64 percent reduction in energy consumption and a 60 percent reduction in CO2 emissions compared to the use of new yarns
• Repurposed nylon carpeting made into nylon resin and molded into cylinder head covers for Ford's 3.0-liter Duratec engine. The industry's first eco-friendly cylinder head cover is used in the 2010 Ford Fusion and Escape
• The automotive industry's first application of wheat straw-reinforced plastic for the third-row storage bins of the 2010 Ford Flex. The natural fiber replaces energy-inefficient glass fibers commonly used to reinforce plastic parts

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