Vardhman Group
Vardhman Group is an acclaimed textile conglomerate operating in India. It is one of the largest vertically integrated textile groups with many manufacturing facilities across various states in India. With constant strive for excellence; it is successfully growing with great pace in the industry. The Group's business portfolio includes Yarn, Greige and Processed Fabric, Sewing Thread, Acrylic Fibre, Garments and Alloy Steel. Catering to the leading customers in India and the International markets, Vardhman Yarns are well accepted and acknowledged by the premier garment manufacturers. With unrelenting focus on quality, each process at Vardhman is thoroughly monitored and upgraded to achieve no less than its customer's delight. Vardhman is stringently walking on the sustainable path to contribute to the environment. It has also been accredited with GOTS and BCI certifications for its ecological practices. Under the leadership of Mr. S. P. Oswal (recipient of Padma Bhushan) Vardhman recently completed its Golden Jubilee. With relentless focus on customers and innovation, the Group is today in an enviable position to create benchmark in the textile industry.
Green initiatives
The Vardhman Group has integrated sustainability into the business since the year 2000. We have been focused on prevention and control of water wastage and air, noise & land pollution. To create a road map for this initiative, we have developed the “Vardhman Environmental Sustainability Directions” for the Group. The Vardhman Group strives to minimize the negative impact on the environment by applying innovative thinking to every step of manufacturing process. Building eco-friendly practices in daily processes is a part of our culture. This culture inspires us to try to make more from fewer resources and minimize waste in every form. We attempt to contribute to a better environment by reducing water consumption, minimizing wastage & using renewable energy resources over conventional ones.
WATER
We are continuously working to improve our water efficiency and have succeeded in bringing down the water consumption by a staggering 50 percent in spinning operations. We have metering systems across the water distribution network. Our corporate EHS team regularly monitors the metering system.
WATER SAVING
We follow the EPA guidelines that state “USING WATER EFFICIENTLY” is directly proportional to WATER SAVINGS”. The Vardhman Group has developed a culture of saving this precious asset.
To save water we have:
As a direct result of these initiatives, we were able to reduce the water consumption in one of our residential colonies from 190 liters per capita per day in 1993 to 150 liters per capita per day in 2015
WATER RECHARGING
The Vardhman Group is focused on recharging maximum rain water in to the ground since 2005. We have set up 48 Rain Water Harvesting Systems (RWHS) within our premises. Rain water is directed from roof tops through channels and then collected in a collection pit with filter. Through this, the water is recharged into the ground through bore holes. Every year we recharge 40,000 KLs of water.
WASTEWATER RE-USE
The textile industry is inherently water intensive and therefore waste water generation is considerably high. However, at the Vardhman Group we have invested heavily into the best treatment technology to make waste water reusable & recyclable. As of today, the Group has 8 Effluent Treatment Plants (ETPs) of different capacities and 10 Sewage Treatment Plants (STPs) dedicated to making waste water reusable.
WATER RE-UTILIZATION (RECYCLING & REUSING) I.E. ZERO LIQUID DISCHARGE
The Vardhman Group has set up two Zero-liquid-discharge plants of capacity 400 KLD each. We use RO systems to clean and reuse our entire wastewater back into the manufacturing process. Apart, the treated water is also used for watering of Green belts. The gardening system is completely powered by treated waste water.
ENERGYEnergy conservation implies reducing energy consumption at the organisational level. Energy conservation differs from efficient energy use, which refers to using less energy for a constant service.
OPTIMISING ENERGY CONSUMPTION (OEC)
ENERGY CONSERVATION INITIATIVES
At the Group level, we have been adopting new technology that helps move towards a sustainable business model. We have also proactively installed machines, equipment and other electronic devices that are more energy efficient.
RENEWABLE ENERGY RESOURCESBIOGAS ENERGY
The Vardhman Group has taken a big step towards minimising emission of greenhouse gases by using renewable resources like Biogas for bulk cooking purposes since 2010. The BARC (Bhabha Atomic Research Centre) developed the Nisarguna Technology to handle bio-sludge generated at ETPs & colony kitchen wastes for producing Biogas. The Vardhman Group has installed 2 Biogas plants at Auro Textiles, Baddi & Vardhman Fabrics,Budhni.
The organisation has been utilising Biogas at the colony kitchens for food preparation. The manure from Biogas plants are used for horticultural purposes within the premises.
SOLAR ENERGY
We use renewable fuel consumption devices such as solar cookers/ heaters at multiple locations/units. We have parabolic solar cookers for cooking at our Madhya Pradesh regional units.
We have been following EPA rules for hazardous waste handling since 2007. The Vardhman Group has a provision to handle the solid waste generated from effluent treatment plants in the form of dry sludge.
We have sludge drying beds at various units, where the sludge is dried and packed in plastic bags and then transported to secure landfill sites. Through this process, solid waste gets treated to neutralise their hazardous or toxic elements, ultimately helping it form a part of an eco-friendly environment.
MAINTENANCE HEALTH AUDIT OF MACHINESMaintenance Health Audit of machines is done regularly by our Group’s team of experts across all units. It includes audits of all machines in the plant by machine experts followed by quality checks to analyse the performance of the machine. If the machine does not meet the quality check parameters or consumes more energy than prescribed, remedial actions like replacement, study of machine, repair and workers training are undertaken.
BUILDING A SUSTAINABLE CULTUREAt the Vardhman Group we conduct regular training & awareness programs as an effort to imbibe the culture of sustainability within the organization. For these programs, we engage our internal trainers & awareness experts. Goals are regularly set for the program and it targets all employees at all levels right from workers to managers.
The programs are conducted at our facilities like the Vardhman Training & Development Center or Manav Vikas Kendras
Some of the training programs we conduct on regular basis are as follows: