May 13, 2008



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Modelling of self-contact pressures in multi-ply yarns
By  : C.D. Tran, D.G. Phillips, G.H.M. van der Heijden

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1. Introduction


For the last several years, based on the topological conservation for rods undergoing large deformations, Van der Heijden and his coworkers have published several papers on the mechanical behavior of twisted rods (Van der Heijden et al., 2003). Recently, Tran et al. (2006a, b) have applied this method to consider the mechanical properties of a balanced multi-ply yarn. In the present work, the self-contact force on strands of a multi-ply yarn, a feature of interest for fiber interactions in yarn structures, will be considered. This self-contact force via the inter-strand pressures is determined at the balance situation across a range of the equilibrium configurations of a series of multiply twisted yarns.


2. Mathematical Formulation


Consider a yarn made from n strands of radius r and length L whose centerlines are wound on a cylinder of radius R in a right handed helix (Fig.1). Let ψ, θ, φ (three Eulerian angles) be the angular rotation of the single yarn around the cylinder axis (X3), the helical ply angle of the strand and the twist angle of a strand, respectively. Each strand is considered as an elastic inextensible unshearable circular single yarn.


2.1 Geometrical Constraints of a Multi-ply Yarn using Topological Conservation Conditions


Topological studies on the behavior of closed rods undergoing arbitrary deformations have defined the concepts of link, twist and writhe (Fuller, 1978), where the link can be thought of as the number of turns put into a rod before gluing the ends of the rod together to form the closed rod. According to the topological conservation law (Fuller, 1978), during the deformation of the closed rod the link, Lk (spinning twist in our case) is invariant and is expressed as follows

L k = T w + W r , (1)


where Tw is the total internal twist in the yarn after the closed yarn is allowed to deform under the action of the torque in the yarn, and Wr, called the writhe, is a measure for the out-of-plane deformation. Since the yarns cross-section is assumed circular, the twist and writhe Wr are determined for a multi-ply yarn as follows, respectively

(Neukirch and van der Heijden, 2002)

where k3 is the local twist of strands, σ is equal to either 1 or 0 corresponding to an odd or even number of strands in the multi-ply yarn. Based on these equations, we find the relation between the spinning twist per unit length of yarn, τ, and k3 as follows

2.2 Kinetic Governing Equations


The configuration of a strand (i) is specified by the position of a curve in space ri(s), where s is the arc length along the central axis of the yarn. The force and moment balance equations for a single strand in the multiply structure are

 

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