July 05, 2008


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Quality characteristics of Ring and O.E. yarns spun from Egyptian and Upland cotton blends
By  : El-Sayed M.A.M, Suzan H. Sanad, A. M. Mohamed

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Table 2. Processing outline



Blending ratios and symbols

Blends

A 100% G. 85 / 0% Gr. cotton

F 100% G. 85 / 0% Acala cotton

B 75% G. 85 / 25% Gr. cotton

G 75%G. 85 / 25% Acala cotton

C 50% G. 85 / 50% Gr. cotton

H 50%G. 85 / 50% Acala cotton

D 25% G. 85 / 75% Gr. cotton

I 25%G. 85 / 75% Acala cotton

E 0% G. 85 / 100%Gr. cotton

J 0% G. 85 / 100%Acala cotton

Spinning system

Ring

Open-End

Ring

Open-End

Yarn count

30s

40s

25s

35s

30s

40s

25s

35s

Twist multiplier

4.0


Cotton fiber and yarn properties were determined according to ASTM method by using HVI Spectrum and Micromat. Yarn strength expressed in terms of Lea Count Strength Product (LCSP) was measured by using the Good-Brand Lea Tester. Single yarn properties and yarn uniformity, imperfections and hairiness were measured on Textechno Statimat Me tensile tester and Uster Tester III, respectively. The results were compared with the Uster provisional 5%, 25% and 50% quality levels (Zellweger Uster, 2001). Fiber and yarn properties were determined at the Cotton Technology Research Laboratories, Cotton Research Institute, Giza, Egypt.

Results and Discussion


Fiber properties


Table 3 shows the quality properties of Egyptian cotton Giza 85, Upland Greek cotton and Acala Sudanese cottons. Naturally, the fiber quality of Egyptian cotton variety is higher than the two upland cotton varieties mainly, in fiber strength, fiber length, length uniformity, fiber fineness, fiber elongation and especially in short fiber index which reached in some samples of Greek and Acala cottons reached to 18.0 % accompanied by the lowest length uniformity, being 79%.


Table 3. Fiber quality properties of Giza 85, Greek and Acala cottons



Giza 85

Greek Cotton

Acala Cotton

Upper Half Mean mm.

30.2

27.8

26.5

Uniformity Index (%)

86.5

82.3

82.1

Short fiber index

7.8

13.8

15.5

Strength cN/Tex)

40.8

31.7

28.8

Elongation (%)

6.7

6.4

5.8

Micronaire value

4.0

4.0

4.1

Maturity

93

91

91

Fineness

141

172

175

Reflectance Rd%

74.4

73.4

74.2

Yellowness +b

9.3

9.3

9.5


Mechanical properties


The lea count strength product, single yarn strength and elongation of open-end and ring yarns spun from Giza 85 and its blends with Greek and Sudanese cottons are given in Tables 4, 5, 6 and 7. The results indicated statistical significant difference in lea count strength product and single yarn strength means of all blended open-end and ring yarns. Giza 85 cotton variety recorded the highest and superior quality of lea count strength product and single yarn strength (cN/Tex), while as, Greek and Sudanese cottons showed the lowest yarn quality. In both spinning systems and yarn counts, the addition of different ratio of Giza 85 cotton fiber improved the mechanical properties of the Greek and Sudanese cottons. The fact that long and strong fiber produced strong yarn held true for the two spinning systems used in this study.


 

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