When considering yarn production
from the economical point, it is advisable to use medium volume instruments
(MVI) and low volume instrument (LVI) to achieve the same quality with medium
cost, says V. Parthasarathi.
The global spinning industry is currently undergoing big
changes, not least to wards the use of more modem and faster spinning machinery
and computer system. These high speed machines require much cleaner raw
material, and therefore they constantly challenge the testing machinery developers
to provide faster and more accurate testers and quality controllers. The
techniques de cribed in this article are mainly related with colton fibre
testing.
In this article, the author has dealt with the following:
- Concepts in bale management
- Latest fibre testing instrument
- Principle of fibre testing using HVI
- Advanced fibres information system (AFIS)
- Fibre contamination system (FCS)
- Integrated indices for fibre quality
- Different methods of maturity measurement
- Image analysis
- Different methods of fineness measurement
- Advantageous of latest fibre testing
In this, HVI, AFIS & FCT play an important role, so
their principle working method, working time and sample requirements are given.
It gives various new technologies employed in printing, which will give an idea
about the new testing methods and procedures.
Machine speeds and settings need to be matched to the
properties of the fibre in process. With the annual production of cotton lint
approaching 100 million bales, with spinner's demands & for increasingly
high quality, and with the testing of every bale becoming almost universal in
export mills, cotton testing has never been more important.
The following observations have made the cotton testing an
important one.
The following observations have made the cotton testing an
important one:
- Raw material typically accounts for half of the cost
of making cotton yarn.
- Competitive man-made fibres can be made to more precise
specifications.
- Scientific blending, based on knowledge of each bale,
leads to cost & quality effective processing.
- Machine speeds and settings need to be matched to the
properties of the fibre in process.
- Demands on the yarn quality are increasing.
Concepts in bale management
This is based on the categorising of cotton bales according
to their fibre quality characteristics. It includes the measurement of the
fibre characteristics with reference to each individual bale, separation of
bales into classes and lying down of balanced bale mixes based on these
classes. The reason for undertaking this work lies in the fact that there is
sometimes a considerable variation in the fibre characteristics from one bale
to another, even within the same delivery. This variation will result in the
yarn quality variation if the bales are mixed in an uncontrolled manner.
Latest fibre testing instruments

Latest trend in the fibre testing was the developments of a
single instrument in which all the major testing parameters can be tested. The
instruments we discuss in this category are:
- High volume instrument (HVI)
- Advanced fibre information system (AFIS)
- Fibre contamination tester (FCT)