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Lab to bulk correlation setting in reactive exhaust dyeing method
By :   Rajeev Ranjan Mishra
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For cotton in India reactive dye maximum demand is there due to its brilliancy, reproducibility and wide range of shade possibility. Before dyeing in reactive dye fabric (ready for dyeing fabric) should be free from residual peroxide, alkali, size etc


Ready for dyeing cotton fabric in exhaust reactive dyeing required:


1)    Fabric absorbency should be less than 3 second by water drop check.

2)    Fabric should be free from residual peroxide or alkali

3)    Fabric Ph should be neutral .PH=6.5-7

4)    Fabric centre side variation checking by water and Ph indicator liquid solution. It should be uniformed throughout.


For lab to bulk correlation following point has to be considered for ready for dyeing fabric (RFD):


1)    Fabric Gsm (Gram secure meter) should be same for lab and bulk. For cabinet dyeing machine running lot pretreatment hank should be taken.

2)    Fabric absorbency should be less than 3 second.

3)    Fabric PH should be neutrals.

4)    Proper dye selection. Maximum try to take trichormy colour for shade matching.

5)    M; L ratio setting in machine and bulk.


For lab: a) for cabinet dyeing and winch machine:-1; 20

            b) For soft flow m/c=1; 10

            c) For Garment Dyeing m/c=1; 15


For Bulk dyeing (select those machine where following parameter is available).


a)    Water level indicator should be available for exact maintaining of material liquor ratio.

b)    Steam auto controller should be available for exact maintaining of dyeing temperature for evenness of shade.

Note: - for jigger dyeing take dyeing exert view for correlation maintaining because jigger dyeing material; liquor ratio will be 1; 1 to 1:2.


6)    Take same salt and soda ash for reactive exhaust dyeing. Quantity of salt and soda ash should for above mentioned machine.


Note: In Jigger dyeing lab salt and soda ash will be entirely different due to its low material; liquor ratio. In practical quantity of salt and soda ash will be entirely different as compared to lab recipe. Take expert view for correlation maintaining


7)    Lab recipe should be taken water bath as a heating medium for exact correlation maintaining because glycerin bath will not be correct for exhaust correlation maintaining.


8)    Soaping and neutralizing is always a variable factor for correlation maintaining in bulk.But for lab take soaping (for dark shade take 2 soaping for example-black ,dk maroon,dk turquoise blue shade, dk navy etc)at 90 degree celcius for 20 minute then hot wash(80 degree celcius ,holding time 10 minute) and dry.


In lab dyeing soaping mentioned bottom side:-


a) for light shade :( no soaping,) only hot wash.

b) For medium shade: only one soapinghot washescold wash.

c) For dark shade: two soapinghot washescold wash.


9)    Soft Water for dyeing should be taken for both Lab to bulk dyeing correlation maintaining. If water hardness is more use suitable sequestering agent available in market for bring down below 20 ppm. Water Ph should also check it should be neutral or slight acidic no problem.


10)   In lab dyeing no need for taking leveling agent /lubricating agent for exhaust dyeing .(But for bulk dyeing leveling agent /lubricating agent is must for soft flow dyeing machine to get entirely evenness in fabric. In cabinet dyeing machine huge quantity of water is used hence it is safer to used leveling /lubricating agent because water movement is also less and material also stationary.)

 

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Published On Tuesday, July 22, 2008
 
 
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