In the automatic yarn winding process, splicing is the most important part and Savio is particular on that. Savio has a wide range of splicing solutions for different applications and requirements. Savio uses Mesdan, a Savio Group company, a manufacturer of splicers. Mesdan is known in the industry for the best splice results with the shortest and strongest splices.
There are air, moist air, water, heat splicers from Mesdan and Twinsplicer from Savio, (which are completely mechanical).
Savio has now further introduced the improved versions of the new air and moist air splicers (model 690 and 6901). These splicers with duo air control give better performance. Earlier versions had a common air supply for tail preparation and splicing. This new system provides more possibilities for the mill technicians to adjust settings for better control of air resulting in better performance.
Below are details of individual splicers
Air splicer - Model 895 (Eco PulsarS) / 845 (Polar Evo)
Air splicer settings are centralised through machines and computers. These models are known for fast and simple change over giving consistent uniformity of splices at each spindle.
Main application range: All kind of spun yarns for example, 100 per cent cotton, viscose, cellulosic, wool, acrylic, silk, and blends of all these materials, fancy yarns, core yarns and blends, 100 per cent wool and blends, silk, cotton compact yarn, fancy yarn, core yarns, synthetic and artificial yarns.
Moist air splicer - Model 8951(Eco PulsarS) / 8451 ( Polar Evo)
Moist air splicer, an innovative kind uses less water (spray). It has a water valve with a dosage setting to moisturise the splice in a controlled manner and lets self-cleaning of chamber area as and when required through computer setting. The appearance and strength of moist air splicer is better than an air splicer.
Main application range: Typical yarns like compact, elitwist, cotton with elastomeric core, some extend to double yarn of cotton, p/c, p/v, lyocell, tencel.
Water splicer - Model W20
The splicing is made under vacuum while the water is injected (duo stage). All the splicer parts are located in a waterproof house to avoid the spray of water outside the splicer.
Main application range: Flax, flat and fancy yarns, mercerised/singed yarns, elastomeric yarns, two-ply cotton yarns, open-end yarns.
Heat splicer - ModelH20/H21
The consolidated experience on the splicer air technology in combination with the use of heat, guarantees a final splice with excellent appearance, high and consistent strength, even with difficult yarn structures, different blended materials and high twisted yarns.
Main application range: Carded wool coarse counts, mule spun yarn, high twist yarns, 100 per cent wools and blends
The Twinsplicer is ranked at the top amongst all splicers for its superior quality. The splice strength and the appearance are same as the parent yarn. The splice on compact yarns, besides the strength, needs to be of an extremely good appearance in order not to create a visible defect on the finest fabrics. The twinsplicer for core yarns preserves the elastomeric filament entirely inside the splice.
Splicing principle is 100 per cent mechanical with total control of the yarn during the splicing cycle. Compressed air is not required and consumed.
Main application range: 100 per cent cotton, compact yarns, cotton with elastomeric yarns, cotton and blended yarns.