The textile industry, at large, produces a range of products that are primarily sourced from animals, plants, synthetics and minerals. These naturally sourced materials are then shaped into a variety of products like furniture, upholstery and clothing.
High-end machines and complex mechanical equipment require intense hydrophobicity and flexibility at low temperatures. They need to be protected from intense sunlight and other natural factors. Textile coating uses formulations that contain acrylic polymers for protection.
What is Polymer Coating?
Polymer coating is used in industrial circles to provide excellent aesthetics for water, oil or other solvent resistance. Textile coating is often used on outdoor equipment for UV resistance as well. It is an innovative and constantly evolving method for preserving and adding value to textiles. Nowadays design engineers are incorporating eco-friendly coatings for cost-effective methods and more sustainable materials.
To make textile materials even more sturdy, long-lasting and useful, polymer coating adds that edge so that their performance is at par. Here's a look at some of the benefits of polymer coating for textiles and how they can enhance the overall performance of these materials.
1. Reducing Fabric Erosion
The abrasion quality of any material can be deduced by rubbing said material against hard, flat surfaces. Any quality that is delicate enough will erode more easily. With a coat of polymer on top of the primary material, it becomes hardy and erosion-proof. This procedure is very well suited for textiles that are exposed to a lot of friction. For example, footwear, conveyor belts, backpacks or protective gear.
2. Improving Adhesion quality
A lot of industrial textiles need to be glued to other surfaces for proficient usage. For example, car tyres need the rubber on them to be super-adhesive so that the vehicle can run smoothly on a jagged road. An extra coat of polymer can enhance this quality, making the tyre of a far superior quality, fit for bigger vehicles like SUVs or pickup trucks
3. Increased Air-holding capability
There is a range of specific materials that are used for air-holding purposes. Some examples would be-scuba diving buoyancy masks, blood pressure bands, life-saving jackets or ballistic liners. A polymer coated textile would enhance the quality of the material used to build such equipment. It would add a good layer of resistance coating to prevent water or air leakage. The benefits of textile coating is solid when it comes to manufacturing durable products that need air-holding capabilities.
4. Incorporating anti-bacterial features
A whole lot of medical textiles require an added layer of polymer coating. This is because medical equipment needs that extra protection and textile coating can provide this assurance. Polymer coating can leave your material surface bacteria and germ-free. This is why it is used in textiles for bandages, prosthetics and pressure cuffs.
5. Flame-resistant qualities
Polymer coatings are not naturally flame-resistant. However, when paired with other such agents, it can be used to build suitable flame-resistant textiles. Firefighter outfits, airborne vehicles, rocket ablatives, carpets and other safety textiles are made with proper textile coated materials.
6. Improved Durability
All household items need to be specially durable. They need an extended service life to be termed as cost-effective and durable. Often, a polymer coating on household goods can ensure prevention of corrosion. Along with household items, even camping gear or outerwear material requires a good textile coating for extended durability.
7. Noise-cutting qualities
Textile coating can make any material porous so that when sound waves are directed towards it, they are absorbed. This helps towards better sound-proofing qualities in materials used to build industrial applications like airplanes or music recording studios and other performance area acoustics.
8. Thermal Resistance
This is one of the most acclaimed features of textile coating for industrial purposes. Sometimes, when polymer is blended with PTFE (polytetrafluoroethylene) or PFA (perfluoroalkoxy alkane) it results in a material that can be used in temperatures up to 500 degrees. These coated materials are used for manufacturing safety gear, firefighting clothing or spaceship construction.
Apart from these, textile coating is also extensively used for producing water-proof materials for industrial usage. Certain types of textiles, specially blended ones require a tough seal. Sealing with polymer coated materials is better than normally sewn seals as they tend to create unnecessary holes in the surface. In fact polymer coated textiles are more weldable and are used on various types of products including weather-proof apparel, safety vests and medical equipment.
Which industries use polymer textile coating extensively?
• Sports equipment
• Transport Services
• Aerospace construction
• Home furniture & furnishings
• Clothes-making factories
• Protective gear production
Polymer coating is no doubt one of best solutions for incorporating durability in your goods. If you are in two minds about incorporating the excellent features of textile coating for your product, now is the time to act on it. Investing in textile coating can reap you extensive profits in the long run.