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Romans Cad 3D Sketch to reduce footwear development times

24 Nov '09
6 min read

In an industry greatly affected by globalization, access to data, the sharing of information generated during the design of new products, and the use and re-use of previous models cannot be disconnected from design tools. Romans Cad V9 therefore includes an integrated data management tool (Data Management), which allows all parties involved along the value chain—decision-makers, designers and suppliers—to work together and share information in real time, company-wide.

Data management in Romans Cad V9 has changed significantly as a result of numerous discussions with Lectra customers. These exchanges have led to the development of a solution that places integration (with existing CAD and ERP) and collaboration at the heart of the development process.

Re-using data that is properly indexed within the database as the basis for the design of a new model, thereby avoiding starting again from scratch, can cut development and production costs considerably. In addition to the models themselves, the company's entire know-how capital is protected in the form of re-usable data. Production costs are also analyzed, for example material consumption, seam lengths, the price of accessories and associated hourly costs. As a result, before the physical prototype of a new model is even made, the development manager is provided with a realistic cost estimate.

The development of any item of footwear invariably begins with the definition of a last (the fit). The ability to scan the last and visualize it in 3D so that subsequent operations can be performed directly onto digitized files, without having to go through a surface reconstruction stage, improves the quality of the last. Romans Cad V9 does this perfectly by producing 3D lasts that remain faithful to the last maker's intentions, significantly improving the comfort and thus the quality of the new footwear model.

To cut development times for bags and accessories, Romans Cad V9 now comes with new features which allow certain tasks and operations, such as the creation of darts and gussets, to be automated.

With Romans Cad Data Management, designers also have a wealth of data at their fingertips as they working in collaborative mode, so they can retrieve data and avoid repeating tasks that have already been documented during exchanges with their network of subcontractors. They can therefore focus on their development goals, where the company can make best use of their expertise.

The brand new Romans Cad 3D Sketch module really stands out from all competing applications currently on the market. It enables designers to create textured sketches directly onto a 3D digital last using an electronic pen and graphics tablet, without impeding their creativity.

The Romans Cad 3D Sketch module thus offers designers a very similar experience to traditional hand-drawing, producing sketches on a 3D last and creating a virtual prototype that can be used directly by the development center. The result is greater consistency between the sketched and the finished model, a drastic reduction in development times, and the production of a larger number of realistic simulations in a very short time, so the frequency of collection renewal can be substantially increased.

With Romans Cad 3D Sketch the creativity of designers is enhanced and extended, because they can instantly view their ideas and quickly create variations. The tool also considerably improves the synergy between design departments and product development teams because the designer's original intention can be more easily understood and pursued. This translates into fewer errors of interpretation, fewer iterations, and better quality.

Project managers can rapidly estimate the costs associated with the design and suggest minor design alterations that will have a major impact on cost price without really altering the general look of the model.

Last but not least, Romans Cad V9 has been made even easier to use.

By facilitating the entire design, development and manufacture process for footwear, luggage and leather goods, Romans Cad V9 fulfils the needs and helps overcome the main strategic challenges of professionals in these sectors.

Lectra

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