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Shree Balaji puts up Fong's yarn dyeing facility

19 Apr '13
6 min read

SBYT has the capacity to dye almost types of substrates and filaments. The company can dye yarn counts from 10nm to 120nm. From 2 by 20s to 2-120nm on substrates like polyester, cotton, wool, silk, poly wool, poly viscose, poly cotton, modal, viscose and linen. The company is sourcing the basic yarn like silk and cashmere wool from China and from the domestic market.

Some of the major customers of SBYT include, Ramson Exports, Piyush Overseas, Startlight Hosiery works, Southern Knitwear, Shri Ganesh enterprises among others. SBYT ‘s customers are leading exporters of high quality scarfs, stoles and shawls to global brands like GAP, Debenhams, Espirit and many global retail brands. Hence the quality of dyed yarn should be top notch with no comprise on quality.

“We want to set up an eco-friendly plant adhering to all the latest environmental protection norms. Hence before setting up the unit we evaluated many machines and finally decided to go with Fong’s. They assured us the best quality and today we are very satisfied with the performance of the machines and the output.

"Their transparent approach and attitude impressed us a lot. We are proud to have set up a unit which strictly confirms to the environment norms. We are very happy with Fong’s and even for our next round of capacity expansion we will go with them”, says Mr. Manish Mehra.

Out of 12 Fongs machines installed, the company has one machines with capacity of 500 kgs, two machines of 300 kgs, another machines of 200kg capacity, 3 machines of 100 kg, one machine of 62 kg capacity, one machine of 52 kg and 2 labwin model of 10kg and 3 kg for sampling.

The Fong’s ALLWIN High Temperature Package Dyeing Machine offers an unprecedented liquor ratio as low as 1:4 with its integrated design of REV-pump, heat exchanger and the flow reversing system (patent granted). The newly designed integrated circulating system results in space saving by approx. 30% as compared with conventional machine arrangements.

The versatile machine is suitable for various types of fibres: natural and man-made fibres and their blends: 100% cotton, polyester, polyester/cotton, acrylic, polyamide (nylon), wool, ramie/cotton etc. Different forms of yarns can be dyed such as packages, cheese, cones, hanks, loose fibre, etc. The capacity range goes from 28 kg to 9129 kg.

According to the test conducted by Fong’s National Engineering Co., Ltd, ALLWIN dyeing machines shorten the total processing time for cotton yarn down to 276 minutes, saving electrical and water consumption respectively by over 40% and chemical cost by 19% compared with conventional machines.

The ILC Intelligent Levelling Control System monitors the flow through the package from outside-in to inside-out and vice versa. The ILC improves the levelling of colour through out the whole package thereby reduces yarn loss and increases reproducibility from batch to batch. The outstanding performances of these features save total production cost by 30%, making it a premium choice for yarn dyeing facilities everywhere.

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